Challenger Terra Gator 3244 tractor, service e-manual

Contents Introduction Follow safety instructions Prepare for emergencies Safety alert symbol Signal words Informational messages Important safety information General hazard information Emergency exit from cab Operating the vehicle safely Prevent vehicle runaway Use safety lights and devices Operating on slopes Traveling on public roads Stopping and parking the vehicle System boom safety Avoid eye contact with radar Exhaust fumes Overhead electrical power lines Noise Handle fuel safely - avoid fires Modifications Maintenance and service safety Practice safe maintenance Chemical safety Understand correct service Support machine properly Proper lifting equipment High-pressure fluids Hydraulic hoses Avoid heating near pressurized fluid lines Service cooling system safely Batteries Tires and wheels Dispose of waste properly Mobile radio installations Maintenance in the articulation joint (hinge) area Safety tread and grip material Safety and service decal locations chassis Safety and service decal locations cabine Replacement parts Serial number identification plate Maintenance introduction Maintenance schedule Lubricants and fluids Vehicle dimensions Turning radius Torque specifications Constant torque hose clamps Fastener information Tightening straight thread fittings Conversion information Front chassis Rear chassis Tooling list Engine Introduction Specifications and standards concerning Fuel, oil and coolant Cat c11 diesel Lifting and storage Engine service manual Engine components Engine component locations Sensor Cooling Engine maintenance Engine valve lash inspect / adjust Engine removal and installation Powertrain Transmission service manual Transmission and solenoids Theory of operation Transmission components Transmission oil change procedure Transmission calibration System operation section Modulating valve Transmission clutch engagement Testing and adjusting Relief valve Pressure for transmission lubrication Modulating valve Hydraulic oil cooler Transmission troubleshooting General troubleshooting information Troubleshooting Error codes Disassembly and assembly Cab tipping over Kenr6054 Drive line Drive line rear Drive line front Hanger bearing Chassis Brakes Introdution Clean, dry and inspect Service brake Brake adjustment Parking brake emergency release Axle Front axle Rear axle Rear axle (dog walk chassis) Axle PRC2715 Chassis Introduction Articulation joint Troubleshooting Error codes chassis can Cabin Cab Cab filtration Cab seat Deluxe seat Diagnostics Troubleshooting HVAC General information Theory of operation Basics of refrigeration Air conditioning process HVAC system Automatic temperature control Refrigerant relief valve Temperature sensors Evaporator coil Heater core (cab) Actuator motor (water valve) Airflow Motor (air conditioning blower) Speed control Actuator motor (damper) Glossary of terms HVAC specification Refrigerant compressor HVAC testing and adjusting Troubleshooting machine preparation General troubleshooting information Visual inspection Troubleshooting faults with service codes (active) Troubleshooting air conditioner control Refrigerant compressor oil - check Refrigerant system - charge Complete charge of system from a refrigerant tank with a scale Adding additional refrigerant to an air conditioning system with low charge Manifold gauge set (refrigerant) - remove Control panel - test Electrical General information Introduction Basic troubleshooting procedures Tools General testing procedures Wire colors Electrical sysem Description Requirements Definition Component location Primary can Hydraulic Introduction High-pressure fluids Hydraulic hoses Avoid heating near pressurized fluid lines Theory of operation Tooling list Component location and function Pressure measurement Schematic Hydraulic schematic Priority valve Emergency steering (option) Air system Air compressor Air tank and pressure control check valve Theory of operation Air tanks Air dryer Air governor Cab air suspension Pneumatic schematic

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