Opel Kadett Е 1984 thru 1991, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Foreword Operating instructions Maintenance Dimensions and weight Specifications Capacities Identification numbers Tire pressure Service procedures - gasoline models Weekly Checks Every 400 km or weekly Every 15,000 km Every 30,000 km Every 2 years Service procedures - diesel engines Every 400km Every 5000 km Every 7,500 km Every 10,000 km Every 15,000 km Every 30,000 km Every 45,000 km Every 60,000 km Every 90,000 km Every 100,000 km Every 2 years, regardless of mileage Undercamshaft engine Specifications General description Compression check - description Actions possible with the engine in the car Actions requiring engine removal Disassembly and assembly of the engine - general description Optional components - removal and installation Valve clearances - adjustment Cylinder head - removal and installation Cylinder head - bulkhead Cylinder head and pistons - carbon removal Pallet - removal and installation Oil pump - removal and installation Oil pump - bulkhead Timing sprocket components - removal and installation Pistons and connecting rods - removal and installation Flywheel - removal and installation Engine / transmission mounts - removing and installing Camshaft and tappets - removal and installation Rear crankshaft oil seal - removing and installing Crankshaft and main bearings - removal and installation Engine lubrication system - general description Engine - removal and installation Engine - starting after bulkhead Overhead camshaft engines Specifications General description Compression check - description Actions requiring engine removal Disassembly and assembly of the engine - general description Optional components - removal and installation Oil pressure regulator valve - removing and installing Camshaft timing belt - removal, installation and adjustment Cylinder head - removal and installation Camshaft - removal and installation Cylinder head - bulkhead Cylinder head and pistons - carbon removal Pallet - removal and installation Oil pump - removal and installation Oil pump - bulkhead Pistons and connecting rods - removal and installation Flywheel - removal and installation Front crankshaft oil seal - removing and installing Engine / transmission brackets - removal and installation Rear crankshaft oil seal - removing and installing Crankshaft and main bearings - removal and installation Engine components - inspection and service Lubrication and crankcase ventilation systems - general description Engine - removal and installation Engine - starting after bulkhead Engine with two overhead camshafts (16-valve) Specifications General description Compression check - description Actions requiring engine removal Disassembly and assembly of the engine - general description Optional components - removal and installation Oil pressure regulating valve - removal and installation Camshaft timing belt - removing and installing Belt tensioner and idler rollers - removal and installation Camshaft sprocket oil seals - replacement Camshafts - removal and installation Cylinder head - removal and installation Cylinder head - bulkhead Oil catch pan and plate - removal and installation Oil pump - removal and installation Oil pump - bulkhead Thermal valve for oil cooler - removal and installation Front crankshaft oil seal - replacement Pistons and connecting rods - removal and installation Disassembly and assembly of pistons and connecting rods Flywheel - removal and installation Rear crankshaft oil seal - replacement Engine / transmission brackets - removal and installation Crankshaft and main bearings - removing and installing Engine components - inspection and service Engine - removal and installation Engine - starting after bulkhead Diesel engine Specifications General description Basic operations performed without removing the engine from the car Engine oil and oil filter - change Camshaft drive belt - inspection, removal, installation and tension Gas distribution - check and adjustment Cylinder head - removal and installation Camshaft - removal and installation Pallet - removal and installation Oil pump - removal and installation Coolant pump - removal and installation Thermostat - removal, check and installation Pistons and connecting rods - removal and installation Flywheel - removal and installation Oil seals - replacement Engine / transmission mounting brackets - replacing Engine / transmission removal methods Engine / transmission - removal Engine / transmission - split Disassembly of the engine - general description Ancillary components - removal Engine - complete disassembly Oil pump - bulkhead Cylinder head disassembly and assembly Cylinder head - inspect and overhaul Cylinder head and pistons - carbon removal Inspection and maintenance - general description Engine components - inspection and service Engine assembly - general description Engine - assembly Engine - transmission connection Engine / transmission - installation Engine - starting after bulkhead Cooling, heating and ventilation systems Specifications General description and precautions Coolant hoses - disconnecting and replacing Radiator - removal, inspection and installation Thermostat - removal, operation check and installation Coolant pump - removal and installation Radiator fan - operation check, removal and installation Electrical switches and sensors for the cooling system - operation check, removal and installation Interior heating / ventilation system - general description Heater components - removal and installation Fuel and exhaust systems - carburetor models Specifications General description Non-gallon gasoline - general description and use Air filter cover - removal and installation Air temperature control system - general description Fuel pump - check, removal and installation Fuel tank sensor - removal and installation Fuel tank - removal and installation Accelerator cable - removal, installation and adjustment Gas pedal - removal and installation Choke cable - removal, installation and adjustment Carburetor - description Carburetor 32TL - adjustments Carburetor 35 PDS1- adjustments Carburetor 1В1- adjustment Carburetor 2EZ - adjustments Carburetor Varajet 11- adjustments Idling cutoff - description and check Carburetor - removal and installation Carburetor 32Tl - bulkhead Carburetor 35 PDS1 - bulkhead Carburetor 1В1 - bulkhead Carburetor 2EZ - bulkhead Carburetor Varajet 11- bulkhead Exhaust manifold - removal and installation Exhaust manifold - removal and installation Intake manifold heater (1.6 l models with automatic transmission) - general description, removal and installation Exhaust system - inspection, removal and installation Fuel and exhaust systems - fuel injection models Specifications General description and precautions Air filter cover - removal and installation Accelerator cable - removal, installation and adjustment Unleaded gasoline - general description and use Fuel injection system - general description Fuel system - decompression Fuel pump - removal and installation Fuel level sensor - removal and installation Fuel tank - removal and installation Fuel injection system - check and adjust Single-point fuel injection system components (1.4 and 1.6 liter models) - removal and installation Components of the multiport fuel injection system (models 1.8 and 2.0 liters) - removal and installation Intake manifold - removal and installation Exhaust manifold - removal and installation Exhaust system - inspection, removal and installation Fuel and exhaust systems - diesel models Specifications General description and precautions Fuel system - pollution Air filter - element replacement Fuel filter - element replacement Fuel filter - sludge drain Heated fuel filter - location and service Idle speed - check and adjust Maximum engine speed - check and adjust Injection timing - checking and adjusting High pressure fuel pump - removal, bulkhead and installation Fuel cut-off valve - removal and installation Fuel injectors - removal, bulkhead and installation Gas pedal cable - removal and installation Cold crank lever cable - removal and installation Fuel tank - removal and installation Collectors - removal and installation Starting and charging systems Specifications General description and precautions Troubleshooting electrical systems - general description Battery - test and charge Battery - removal and installation Charging system - check Alternator drive belt - removing, installing and tensioning Generator - removal and installation Generator - test and bulkhead Engine starting system - check Starter - removal and installation Starter - check and bulkhead Ignition lock - removal and installation Oil pressure warning lamp switch - removing and installing Oil level sensor (16 valve models) - removal and installation Preheating system (diesel engines) - description and functional check Oil pressure warning lamp sensor - removing and installing Ignition system with interrupter Specifications General description Ignition system - check Breaker contacts - adjusting the gap and the angle of rotation of the distributor cam Breaker contacts - removal and installation Capacitor - test, removal and installation Distributor - removal and installation Distributor - bulkhead Ignition timing - adjustment Ignition coil - removal, testing and installation Electronic ignition system (without interrupter) Specifications General description Ignition system - check Distributor - removal and installation Distributor - bulkhead Ignition timing - adjustment Ignition coil - removal, testing and installation Ignition module (control unit) - removal and installation Clutch Specifications General description Clutch - initial adjust Clutch cable - removal and installation Clutch pedal - removal and installation Coupling - removal, inspection and installation Release bearing, lever, bushings and oil seal - removal and installation Mechanical transmission Specifications General description Transmission - oil drain and fill Lever - gear shifting - removal and installation Reverse lock cable - removal and installation Rod of the gearshift mechanism - removal, installation and adjustment Oil seals - replacement Reversing light switch - serviceability check, removal and installation Speedometer drive - removal and installation Transmission - removal and installation Transmission bulkhead - general description Automatic transmission Specifications General description K1ckdown function activation cable - removal, installation and adjustment Gear selection cable - removal, installation and adjustment Starter lock / reversing light switch - removal and installation Automatic transmission - removal and installation Drive shafts Specifications General description Drive shaft - removal and installation SHRUS protective covers - replacement Braking system Specifications General description BrakesI hydraulic system - bleeding Hydraulic tubes and hoses - replacement Front brake pads - replacement Rear brake pads - replacement Rear brake pads - replacement Front brake disc - inspection, removal and installation Rear brake disc - inspection, removal and installation Rear brake drum - removal, inspection and installation Front brake caliper - removal, bulkhead and installation Rear brake caliper - removal, bulkhead and installation Rear brake slave cylinder - removal, bulkhead and installation Master cylinder - removal and installation Pressure control valves - operation check, removal and installation Vacuum hose and unidirectional brake booster valve - replace Vacuum booster unit - operation check, removal and installation Brake pedal - removal and installation Handbrake cable - removal and installation Hand brake lever - removal and installation Hand brake pads (models with rear disc brakes) - replacement Anti-lock braking system (ABS) - general description Anti-lock braking system (ABS) components - removal and installation Suspension and steering Specifications General description Front suspension strut - removal and installation Front wheel hub bearings - replacement Front suspension strut - bulkhead Front suspension lower arm - removal and installation Lower arm bushings - replacement Lower arm ball joint - replacement Front anti-roll bar - removal and installation Rear wheel hub bearings - adjustment Rear wheel hub - removal and installation Rear wheel hub bearings - replacement Rear shock absorbers - removal and installation Rear anti-roll bar - removing and installing Rear spring springs - removal and installation Rear axle assembly - removal and installation Rear axle mounting bushings - replacement Leaf spring rear suspension components (pickup) - removal and installation Suspension control system - description and service Steering wheel - removal and installation Steering column - removal and installation Steering column - bulkhead Elastic steering column coupling - removal and installation Steering column lock cylinder and ignition lock wiring block - removal and installation Tie rod ball joints - removal and installation Steering rack guard - removing and installing Steering damper - removal and installation Steering gear - removal and installation Steering gear - bulkhead Power steering - pumping Power steering pump - removing and installing Power steering hydraulic reservoir - removal and installation Wheel alignment and kingpin tilt - general description Body Specifications General description Hood - removal and installation Bonnet cable - removal and installation Front panel - removal and installation Rear panel - removal and installation Front wing - removal and installation Fairing - removal and installation Door trim panel - removal and installation Door - removal and installation Door lock - removal and installation External door handle - removal and installation Inner handle of a door lock - removal and installation Front door lock cylinder - removal and installation Window regulator - removal and installation Door glass - removal and installation Rear door - removal and installation Rear door hinges - removal and installation Rear door support - removal and installation Rear door lock - removal and installation Rear door lock cylinder - removal and installation Trunk lock components - removal and installation Side rear slightly opening windows - removal and installation Rear side opening windows - seal replacement Outside mirror components - removal and installation Front seat - removal and installation Headrests - removal and installation Rear seat - removal and installation Removing the trunk trim panel - general description Central control panel - removal and installation Glove box - removal and installation Hatch - operation and maintenance Body electrical system (wiring diagrams) Specifications General description Electrical troubleshooting - general description Fuses and relays - general description Switches - removal and installation Sound signal (s) - removal and installation Watch - removal and installation Cigarette lighter lighting - removal and installation Dashboard - removal and installation Dashboard - dismantling and assembly Speedometer cable - removal and installation Lamps - replacement Headlight / turn signal assembly - removal and installation Headlight adjustment - general description Dim Light incidence system - general description On-board computer - general description Central locking system - general description Heated seats - general description Pins and rear door plate, hinged upwards - removal and installation Wiper blades and levers - removal and installation Wiper motor and rod - removal and installation Rear wiper motor - removing and installing Windshield / rear window washer system - general description Troubleshooting Engine Cooling system Fuel and exhaust systems Clutch Mechanical transmission Automatic transmission Drive shafts Braking system Suspension and steering Electrical system Wiring diagrams