Mercedes Benz 180-220 SE (W120 / W121), service e-manual

Content General Technical specifications Measuring runs Running-in Instructions for new and replacement engines Engine and engine suspension Removal and installation of engine together with transmission Engine tune-up Disassembly and reassembly of engine Testing and repairing engine Crankcase and cylinder head Power unit assemblies Engine timing Description of carburetors Disassembly and assembly of carburetors Air intake silencer and fuel feed pump Intake pipe and exhaust manifold Oil pump drive, distributor drive, revolution counter drive, and injection pump drive Engine lubricating system Engine cooling system Front engine suspension Removal and installation of left or right rubber mounting of engine suspension Removal and installation of front engine support Rear engine suspension Removal and installation of rear engine suspension Clutch Designation Mechanical clutch Removal and installation of clutch Disassembly, checking and reassembly of clutch Checking and refacing of driven plote Replacing throw-out bearing Transmission Removal and installation of transmission Trouble shooting hints far shift lever noises Adjustment of gear shift mechanism Disassembly and reassembly of transmission Checking and repair of transmission Removal and installation of shift lever with shift tube on model 190 Removal and installation of shift tube guide pin Removal and installation of bearing assembly far steering wheel Shift system Repair of bearing assembly Removal and installation of shift tube and steering column Jacket Pedals Clutch actuating mechanism Adjustment of clutch pedal free play Removal and installation of clutch pedal Removal and installation of clutch pedal shaft Removal and installation of brake pedal Control system Removal and installation of control shaft Adjustment of accelerator pedol Removal and installation of choke control Removal and installation of ignition control knob and cable Removal and installation of idle control knob and cable Removal and installation of cable from glow plug starting switch to injection pump Springs and shock absorbers Springs Shock absorbers Removal and installation of front shock absorber Removal and installation of rear shock absorber Removal and installation of front spring Removal and installation of rear spring Removal and installation of torsion bar Spring and shock absorber tables Front axle Removal and installation of sub-frame or front axle support Removal and installation of left or right front half Disassembly and reassembly of front axle half Checking and repair of front axle half Removal and installation of tie-rods Checking af front axle support Rear axle Rear axle - general Removal and installation of rear axle Disassembly and reassembly of rear axle Checking and repair of rear axle Wheels and tires, adjustment of wheels Wheels Fitting of tires Balancing of wheels Adjustment of wheels Propeller shaft Removal and installation of propeller shaft Disassembly and reassembly of propeller shaft Brakes The brake system, description Bleeding and flushing out of brake system Checking of brake system Removal and installation of brake master cylinder Disassembly and reassembly of brake master cylinder Removal and installation of front wheel brake cylinders Removal and installation of rear wheel brake cylinders Disassembly and reassembly of wheel brake cylinders Removal and installation of front brake shoes Removal and installation of rear brake shoes Disassembly and reassembly of the automatic adjustment Replacement and conditioning of broke linings Reconditioning the brake drums Brake lines Removal and installation of ate power brake Subsequent installation of ate power brake T50 Trouble shooting hints for the brake system Ratchet and brake lever of pistol-grip hand brake Center and rear brake cables Brake adjustment Steering assembly Fuel system Removal and installation of fuel tank Removal and installation of fuel level indicator Testing of fuel level indicator Hints for fault tracing at fuel gage Checking and repair of fuel tank Removal, cleaning, and installation of fuel pass filter Checking af fuel feed pump on Model 220SE Removal and installation af fuel feed pump on Model 220SE Exhaust system Removal and installation of exhaust system Cooling System Cooling water circulation Removal and installation of radiator Cleaning of cooling system Anti-freeze solutions Checking and adjustment of fan belt tension Cooling water thermostat Electrical system

Mercedes-Benz