Mercedes-Benz 207D - 410D / Transporter T1 / Sprinter Т1N since 1979, service e-manual (in Russian)

Contents Maintenance Service specifications Vehicle identification numbers Routine maintenance Service plan Weekly checks Lubricants and fluids Service procedures Introduction Every 9,000 km Changing the engine oil and filter Intensive service Every 18,000 km Checking the automatic transmission fluid level Check for leaks Checking and replacing the auxiliary drive belt Checking the air conditioner system Checking and adjusting the idle speed Suspension and steering test Checking the front brake pad Rear brake pad check Parking brake test Checking the exhaust system Checking the oil level in the manual transmission Checking the oil level in the final drive mechanism Checking the drive shaft coupling Seat belt check General lubrication Checking the beam direction adjustment Checking the windscreen / headlight washer system Every 55,000 km Replacing the air filter element Test in motion Replacing the fuel filter and the filter installed on the fuel pump Automatic transmission fluid and filter replacement Every 12 months Replacing the brake fluid Checking the clutch friction disc - manual transmission models Every 3 years Coolant replacement Engines 601 and 602 Specifications Engine - removal and installation Disassembly of the engine - general description and sequence Cylinder head - general description Cylinder head - removal and installation Cylinder head disassembly Cylinder head and valves - cleaning and inspection Cylinder head - repair Timing gear cover - removing and installing Pistons and connecting rods - removal Measurement of cylinders Pistons and connecting rods - cleaning and inspection Pistons and connecting rods - assembly Pistons and connecting rods - installation Cylinder block - cleaning and inspection Crankshaft and flywheel - general description Crankshaft - removal Crankshaft - check Crankshaft - installation Flywheel / drive disc - removal and installation Belt pulley and crankshaft hub Rear crankshaft oil seal and oil seal housing - replacement Front crankshaft oil seal - replacement Distribution mechanism - general description Chain tensioner - removal and installation Main drive chain - removal and installation Tensioner rail - removing and installing Anti-roll bar - removal and installation Crankshaft sprocket - removal and installation Camshaft - removal and installation Hydraulic push rod expansion joints - general description Checking pushers Pushers - removal and installation Engine lubrication system - general description Oil pump - removal and installation Oil pan - removal and installation Oil filter Changing the engine oil Checking oil pressure Compression test and pressure hold - description Engine - preparing to start after bulkhead Engine 616 Specifications Engine - removal and installation Compression test and pressure hold - description Disassembly and assembly of the engine - general description Cylinder head - general description Cylinder head - removal and installation Cylinder head disassembly Cylinder head - repair Pistons and connecting rods - removal Measurement of cylinders Pistons and connecting rods - check Pistons and connecting rods - assembly Pistons and connecting rods - installation Cylinder block - bulkhead Crankshaft - removal Crankshaft - check Crankshaft - installation Flywheel / drive disc - removal and installation Belt pulley and crankshaft hub - removal and installation Rear crankshaft oil seal and its cover - removing and installing Front crankshaft oil seal - replacement Camshaft and rocker arms - general description Rocker arm mechanism - removal and installation Camshaft - removal and installation Chain tensioner - removal and installation Timing chain - replacement Tensioner strips - removal and installation Anti-roll bar - removal and installation Camshaft drive Valve clearance adjustment Engine lubrication system Oil pump - removal and installation Oil pan - removal and installation Oil filter Engine - preparing to start after bulkhead Cooling, heating and ventilation systems Specifications General description Coolant - draining and filling the system Antifreeze - general description Expansion tank cap - leak test Radiator - removal, inspection and installation Viscous fan clutch - removal and installation Water pump - removal and installation Water pump belt - inspection, removal and installation Thermostat - removal, operation check and installation Coolant hoses - disconnecting and replacing Heater - removal and installation Heater blower - removal and installation Heater matrix - replacement Diesel fuel system Specifications General description High pressure fuel pump - removal and installation Checking the injection moment Nozzle body and nozzle - removal and installation Injector repair Idle speed adjustment Gas drive adjustment Pneumatic idle speed increasing device Air filter Electronic regulation of idle speed Fuel pump Fuel filter Stopping the engine Fuel heating system Injection system on models for Switzerland and Austria Exhaust Gas Recirculation Fuel injection pump service (engine 616) High pressure fuel pump repair - general description (engine 616) High pressure fuel pump - removal and installation (engine 616) The moment of the start of fuel injection of the high pressure fuel pump (engine 616) Removing air from the system (engine 616) Electrical equipment Specifications General description and precautions Battery - health check and charging Battery - removal and installation Generator - checking operation without removing from the vehicle Generator - removal and installation Generator - bulkhead and component health check Starter - functional check Starter - removal and installation Starter - bulkhead Starter - diagnostics Glow plugs - general description Glow plugs - removal and installation Heating system - diagnostics Electrical troubleshooting - general description Fuses and Relays - general description Headlights - changing bulbs Headlights - replacement Headlights - adjusting the direction of the light beam Windscreen wipers - component removal and installation Clutch Specifications General description Clutch components - removal, inspection and installation Release mechanism components - removal and installation Clutch friction disc - check for wear (without removing) Clutch master cylinder - removal and installation Clutch slave cylinder - removal and installation Hydraulic clutch - bleeding Manual transmission Specifications General description Manual transmission - oil drain and filling Gearbox - removal and installation Transmission front cover - oil seal removal, replacement and installation Transmission rear cover - oil seal removal, replacement and installation Speedometer drive mechanism - removal and installation Gear lever linkage - adjust Oil - level measurement Gear lever - removal and installation Automatic transmission Specifications General description Lever select ra of the driving mode - removal and installation Drive mode switching rod - adjustment, removal and installation Pressure control cable - adjust Starter lock / reversing light switch - removal, installation and adjustment Automatic transmission - removal and installation Bulkhead automatic transmission - general description Drive shafts, final drive and propeller shaft Specifications General description Final drive block - removal and installation Cardan shaft - removal and installation Drive shaft - removal and installation Drive Shaft - Bulkhead Main drive bevel gear oil seal - replacement Final drive unit - oil level measurement and oil change Braking system Specifications General description Rear brakes - adjustment Disc brake pads - replacement Brake caliper - removal and installation Brake caliper - bulkhead Drum brake pads - replacement and position adjustment (models with automatic governors) Wheel brake cylinders - removal, bulkhead and installation Brake master cylinder - removal, bulkhead and installation Parking brake - adjustment Handbrake cables - replacement Brake booster - removal and installation Hydraulic brake system - bleeding Brake fluid - replacement Brake force regulator - adjustment Brake pads - thickness check Suspension and steering gear Specifications General description Front axle - removal and installation Front axle - bulkhead Front wheel bearings - end play adjustment Front wheel hub - removal and installation Front wheel bearings - replacement Front suspension steering knuckle - removal and installation Wheel alignment - general description Front wheel alignment - adjustment Rear axle - removal and installation Rear axle - bulkhead Assembly of the brake drum / rear wheel hub - removal and installation Rear wheel bearings - replacement Springs - replacement Shock absorbers - replacement Anti-roll bar - removing and installing Steering gear without amplifier - removal and installation Steering rods and steering arm - removal and installation Power steering - removal and installation Power steering hydraulic system - bleeding Steering wheel - removal and installation Steering gear without power steering - measuring oil level Troubleshooting Engine Cooling system Fuel and exhaust systems Clutch Mechanical transmission Automatic transmission Cardan shaft Rear axle Braking system Suspension and steering Electrical system Wiring diagrams