Mercedes MK / SK 1635-3553 with engines of 11.3 / 10.9 / 14.6 / 15 / 21.9 liters, service e-manual (in Russian)

Contents Operation and maintenance manual Typical data Vehicle equipment Door control Seat adjustment Seat with pneumatic suspension Passenger seat (long cab) Seat belts Dashboards Traffic indicator recorder (Tachograph) Tachometer Combined appliance Warning buzzer Battery breaker Steering wheel lock Combo switch Headlight switch Beam range adjustment Steering wheel adjustment Window and mirror management Changeover valves Sun protection Heating and ventilation Shelves Bumper guard Opening the bonnet trim Operation Preparing for the trip Air filter dirty Liquid level Seat belts Starting and stopping the engine Parking brake control Driving start and gear shifting Transmission type "Ecosplit" ("Disengagement") ZF16S Pneumatic electronic shift transmission Gearbox without electronic pneumatic shift Differential lock control Power take-off changeover Running in Run-in order Operation Brakes Parking Anti-lock system (ABS) Trailers and semi-trailers Dump truck use Auxiliary axis control Pneumatic shock absorbers Operation in winter conditions Auxiliary device "Startpilot" Driving Fuels and lubricants Engine oils Coolant Diesel fuel Care and prevention Tiltable cab Engine Specifications Oil and filter change Removing and installing valve bodies Setting valve clearance Flywheel teeth lubrication Fuel system Cleaning the fuel tank Bleeding the fuel system Cooling system Replacing the coolant Clutch Gearbox Checking the oil level and changing it Front axle Rear axle Cleaning the ventilation valve Oil level check and oil change Steering Specifications Wheels and tires Spare wheel location Wheel replacement Braking system Adjusting the brakes Brake system diagrams and explanations Chassis and body Lubrication Centralized lubrication system Car wash and care Car conservation measures Preparing a mothballed car for work Cab fixing Electrical equipment Incandescent lamps overview Replacing incandescent bulbs Fuses Troubleshooting Engine and fuel system Clutch Steering Braking system Electrical system Electronic-pneumatic gear shifting Fan Towing and starting towing Repair manual Engine General information Overview of complete sets Sectional view Special tool Specifications OM 441 engine OM 441 LA engine OM 442 engine Engine OM 442 A Engine OM 442 LA Engine OM 443 Engine OM 443 LA Industrial motors 80/1269 / EEC DIN 6271 OM 442 A engine (industrial engine) OM 442 LA engine (industrial engine) OM 444 A engine (industrial engine) OM 444 LA engine (industrial engine) Tightening torques (kgm) Repair of threaded holes using HELI-COIL inserts How to work Compression test Removing and installing cylinder head cover Removing and installing cylinder head Cylinder head mating surface treatment Removing and installing oil sump Timing gear housing cover seal Removing and installing timing gear housing Replacing the front crankshaft oil seal Oil seal replacement Replacing the crankshaft running ring Elimination of corrosion marks on the cylinder block mating surface Refinement of bore for liner in the cylinder block Measuring cylinder liner protrusion Removing, installing and sealing the cylinder liner Removing and installing oil separator Removing and installing torsional vibration damper or hub Replacing the crankshaft rear oil seal Flywheel running ring replacement Removing and installing the crankshaft, replacing bearings Crankshaft grinding Replacing the connecting rod bearings Installing connecting rod bearings Removing pistons Installation of pistons Replacing piston rings Flywheel removal and installation Flywheel machining Replacing the flywheel ring gear Flywheel Pilot Bearing Replacement Valve drive backlash adjustment Valve stroke check Replacing valve springs Installing valve stem seals Valve Guides Replacing valve seats Removing and installing valves Grinding valves Valve seat machining Replacing the valve rocker arms Checking engine camshaft timing Checking the axial clearance of the camshaft Removing and installing camshaft Replacing the camshaft bearings Overview of high pressure fuel pumps Replacing the fuel filter Checking injectors Disassembly, cleaning and assembly of nozzles and sprayers Removing and installing injector Checking the fuel injection advance angle Removing and installing high pressure fuel pump Checking the turbocharger Removing and installing a turbocharger Disassembly and assembly of the turbocharger Replacing V-belts Disassembly and assembly of the air compressor Removing and installing intake manifold Removal and installation of the exhaust manifold Checking the engine brake adjustment Adjusting the engine brake Removal and installation of the generator Removing and installing starter Engine oil consumption measurement Removing and installing the filter element of the oil filter Oil pressure sensor replacement Removing and installing oil filter bypass valve Removal and installation of the overpressure valve Removing and installing oil nozzle Removing and installing oil pump Disassembly and assembly of the oil pump Removing and installing oil cooler Disassembly and assembly of the oil cooler Degreasing and descaling the cooling system Disassembly and assembly of the water pump Removing, installing and checking thermostats Clutch 1948 car clutch Detailed characteristics Car clutch 1935.1944 Detailed characteristics Practical advice Bleeding the clutch hydraulic circuit Clutch pedal play Gearbox Gearbox G180-16 / 11.9 Electronic pneumatic drive (EPG / EPS) Gear lever Neutral contactor adjustment Clutch Pedal Travel Detector (SKU) Demonstration on the scoreboard Diagnostics Practical advice Shaft preparation Main crankcase installation Front cover (input relay) Output relay Oil pump Back cover Gearbox G4 / 155-16 / 14 (chassis 6x4 2629 and 2635) Practical advice Dismantling the gearbox Shaft preparation Main crankcase installation Front cover (input relay) Output relay Oil pump Back cover Gearbox GV4 / 110-6 / 9 (chassis 4x4 1929, 6x6 2629) Practical advice Dismantling the gearbox Removing the relay Shaft preparation Gearbox installation Input relay Main crankcase Clutch stop guide Main crankcase rear cover Installing the gear drive Gearbox VG 1400-3W Practical advice Gearbox Shaft preparation Pinion housing and ring gear holder Gearbox installation Side clearance adjustment Gearbox VG 2000-3W Practical advice Dismantling the gearbox Input shaft and satellites upper housing Idler gear Output shaft and inner casing of satellites Installing the gearbox Gear and input shaft Upper casing of satellites Actuator mounting Idler gear Secondary shaft Lower part of the satellite housing Installing the front cover Tachometer and oil pump drive box Rear axle Detailed characteristics Dismantling and assembling the rear axle Dismantling the pinion Dismantling the differential Differential installation Pinion assembly Assembly of the mechanism Dismantling and installing differential lock Wheel hub reducers Wheel hub Removing and installing rear axle Front axle Detailed characteristics Practical advice Installing the pivot shaft Hub assembly Front axle Front axle (4X4 and 6X6) Detailed characteristics Practical advice Wheel hub Trunnion Cardan seal and bearings Parallelism adjustment Suspension Air suspension Practical advice Checking the regulator (2.4) and gearbox (29.1) Suspension adjustment Leaf springs Practical advice Center pad Anti-roll bar Springs Shock absorbers Pulls Steering Detailed characteristics Practical advice Emptying the control box Checking the oil level Checking and adjusting the wheel alignment line Steering shaft adjustment Checking the operation of the hydraulic servo system Checking the maximum pressure of the power steering pump Checking pump performance Checking the steering pressure Steering check (oil leak) Checking clearance and wear Checking and adjusting swing limits Braking system Detailed characteristics Practical advice Drive shaft for brakes Replacing the ball bearings of the drive shaft bearings Parking brake Release of spring cylinders (emergency repair) Automatic pad wear compensation adjusters Braking corrector Centralized lubrication system Technical data Checking and adjusting the fluid level Checking and setting working intervals Gear oil pump Electrical equipment Checking and adjusting headlights Wiring diagrams Wiring diagrams

Mercedes-Benz

Mercedes MK / SK 1635-3553 with engines of 11.3 / 10.9 / 14.6 / 15 / 21.9 liters, service e-manual (in Russian)