Iveco Stralis since 2002, service e-manual - Скачать книгу бесплатно

Content General information Vehicle identification data Composition of models P.I.C. Number coding Replenishing fluids Engine F2B Engine F3A Engine Hidrocar pressure take-off on timing system Clutch Description Characteristics and data Diagnostics Tightening torques Tools Removing and refitting the clutch Removing-refitting the thrust bearing Replacing the support bearing of the clutch shaft Removing-refitting the pedal unit Pedal Unit removal-assembly Checking and adjusting stops on clutch pedal Hydraulic control (vehicles with ZF 9 S 109 - ZF 16S 151/181/221 gearboxes) Clutch actuator for ZF 16 S 151/181/221 gearboxes Push rod adjustment Bleeding clutch circuit Clutch actuator for eurotronic automated gearbox Gearbox ZF 9 S 109 D.D ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D. ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D. with intarder Eurotronic 12 AS 2301 D.D./O.D. Eurotronic 12 AS 2301 D.D./O.D. with intarder Allison MD 3060 PR - allison MD 3066PR 173-196 external control Power take-off Hydraulic retarder Characteristics and data Diagnostic Tightening torques Tools Removing and reassembling the propeller shaft Checking the propeller shaft on the vehicle Removing and fitting back the universal joints Removing and reassembling the support Propeller shafts Rear axles Fault diagnosis Removing-refitting the rear axle Removing-refitting the differential from the rear axle on the vehicle Rear axle meritor MS 13-175 with disc brakes Rear axle meritor MS 13-175 with drum brakes Rear axle 451391 Axle in tandem meritor RT 160 E/1 Front axle 5206 Front axles Front axle 5876/4 (F 8021) 5876/5 (F 8021) 5886/5 (F 9021) Steering central added axle 5871/2 (F 8021) 5258 Additional rear axle Additional rigid rear axle 5508 DI Additional rigid rear axle 55080/TI Rigid rear added axle with hydraulic lifting 56082/DI Rigid rear added axle with hydraulic lifting 56082/TI Steering rear added axle 57080/DI Steering rear added axle 57080/TI Wheel geomery Front and rear suspensions Suspensions Description Specifications and data Mechanical front suspension assembly drawing Rear mechanical suspension assembly 18 “Cantilever” rear suspension (vehicles 6x2) Air suspension Air suspension system diagrams Characteristics and data Main components of the pneumatic system Fault diagnosis Tools Tightening torques Removal-refitting of front leaf spring Removing-refitting front suspension bars Rear suspensions Removing-refitting the rear axle longitudinal suspension arm Removing-refitting the rear added axle longitudinal suspension arm Removing-refitting the rear axle triangular suspension arm Removing-refitting the rear added axle triangular suspension arm Replacing the suspension arm flexible pin Stabilizer bar Front stabilizer bar Central added axle stabilizer bar (6x2 C vehicles) Rear stabilizer bar Rear added axle stabilizer bar (6x2P vehicles) Rubber bushings Shock absorbers Chassis frame adjustment Wheels and tyres Description Characteristics and data Tools Fault diagnosis Static balancing of the wheels Correcting residual static imbalance Tyre pressure How tyre behaviour depends on pressure Steering system Description Specifications and data Fault diagnosis Tightening torques Tools Removing-refitting the power steering system Steering control Removing-refitting the steering control assembly Bleeding the power steering system Measuring steering box play at the steering wheel Checking the maximum pressure of the power steering system Air system - brakes Symbols for air / hydraulic system circuit diagrams (tanks and accumulators) Symbols for air / hydraulic system circuit diagrams (valves) Symbols for air-hydraulic system diagrams (tanks and accumulators) Symbols for air / hydraulic system circuit diagrams (converters, cylinders and callipers) Symbols for air/hydraulic system circuit diagrams (callipers and cylinders) Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors) Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors) Symbols for air / hydraulic system circuit diagrams (indicators and switches) Symbols for air / hydraulic system circuit diagrams (brakes) Pipings and fittings EBS (electronic brake system) Operating logic Auxiliary brake integration “ABS-EBL” system (anti-lock brake system — electronic brake limiter) Brakes Fault diagnosis Tightening torques Tools Specifications and data - pneumatic system Specifications and data - brakes Checks on main components of brake system Main components of the braking system Overhauling front disc brakes Brake caliper overhaul Overhauling rear disc brakes Overhauling brake discs Turning and grinding brake discs Drum brakes Overhauling the drum brakes Bodywork and chassis frame Cab Cab tilting Cab air-conditioning Ventilation Air-conditioning and heating Component layout (webasto air conditioner) Heater assembly component layout (webasto) Procedure for emptying and refilling the air-conditioning systems with R134A refrigerant Safety standards Control fascia Operation flow chart Recovering refrigerant from the vehicle system Creating a vacuum in the system Restoring oil in the system Filling the system with refrigerant Checking the pressures in the system Operations prior to disconnecting the station from the system Leak finder for air-conditioning systems with HFC R134A (9905147) Repair operations Heater Additional air heater system Defrost control motor Air recirculation door control motor Electric fan Heater radiator Pollen filter Air-conditioner compressor Air-conditioner condenser Outside air temperature sensor Maintenance Vehicle with motor cursor 8 (F2B) Maintenance Checks and/or maintenance work Off-plane operations Maintenance work M1 service M2 service M3 service M4 service EP1 service T1 service T2 service T3 service T4 service T5 service T6 service Vehicle with motor cursor 10 (F3A) Maintenance Checks and/or maintenance work Off-plane operations Maintenance work M1 service M2 service Extra plan maintenance EP1 service EP2 service EP3 service T1 service T2 service T3 service T4 service Multiplex system General description of the multiplex system Power network Mass points List of st junction connector on Board the vehicle Elektronic systems Multiplex system Automatic air conditioner Manual air conditioner Hydronic D 10 water heater Immobilizer EDC EBS ABS - EBL ECAS suspensions Eurotronic automated Intarder Circuit charts Battery positive Positive after TGC (+30) Services supply (+15) BC unit (J7) BC unit (J4-J5) 11 Card 10: BC unit (J2-J3) SWI unit FFC unit (J2) RFC unit (J1) RFC unit (J2) CM unit DDM-BM unit PDM unit IC unit CAN-ICB/IDB line CAN-SB (EBS/ABS) line VDI unit / CAN-VDB line ECAS 4x2 FP ECAS 6x4 P ECAS 6x2 P/FP ECAS 4x2 Tractor ECAS 6x2C ZF retarder ABS EBS EuroTronic II Immobilizer Manually controlled air conditioning system Automatically controlled supplementary water heater Manually controlled supplementary water heater Manually controlled supplementary air heater EDC (Connector A) for F3A engines EDC (Connector A) for F2B engines EDC (Connector B) PTO with mechanical gearbox Radioreceiver Block diagrams Start-up — recharge warning light EDC power supply- immobilizer warning light - EDC Blink code (warning light) — Fur wheel drive on warning light cruise control — accelerator pedal sensor (potentiometer) - Pre-post heating warning light Intarder Voltmeter — rev counter - engine water temperature - fuel level Engine oil pressure — engine oil level — window winder level - hydraulic power steering fluid level - engine water level Chock wear indicator - pad wear indicator - reduced gear on indicator- clogged oil filter indicator- clogged air filter indicator Differential block - water presence in fuel indicator Exterior lights Exterior lights Exterior lights — reverse light Hazard lights — headlight beam orientation Internal lights Windscreen wiper — horn - hour counter TGC Sunroof — windscreen washer Tachograph Engine electric fan Rearview mirror control - power windows Central door lock . Ecas (warning lights) - ABS (warning lights) EBS (warning lights) - Heated windscreen - PTO Retarder (warning light) - Cabin tilting Brake air pressure - ECAS - outside temperature Trip odometer / total odometer - speed limiter Engine oil temperature — beacon lights — sun visor