Iveco Stralis since 2007, service e-manual (in Russian), volume 1 - Скачать книгу бесплатно

Content General information Vehicle identification Models complete set Decryption Lubricants F2B engine F3A engine Switch boxes (volume filled during the first filling) Hub (one) Rear axle F2B Engines Engine identification Specifications Options Specifications Cylinder block and crank mechanism Crankshaft Valve actuator Cylinder head Tightening torques for screw connections Powertrain Removing and installing engine Withdrawal Installation Filling the cooling system Preliminary operations Filling the system Removing air from the cooling system Removing air from the power supply system Replacing the magnetic fan clutch Withdrawal Installation Dismantling the engine at the stand Cylinder block Checks and measurements Replacing the cylinder liner Withdrawal Install and check protrusion Crankshaft Crankshaft journal measurements Preliminary determination of the size group of the liners of the main and connecting rod bearings of the crankshaft Selection of main and connecting rod bearing shells Determination of the size group of the diameter of the main and connecting rod journals (journals of nominal diameter) Selection of main bearing shells (ground journals) Selection of main bearing shells (nominal diameter journals) Selection of bearing shells of the lower connecting rod head (journal of nominal diameter) Selection of the bearing shells of the lower end of the connecting rod (ground journals) Replacing the timing gear and oil pump Checking the crankshaft end play Checking installation clearances Piston Disassembly Piston rings Connecting rod Crankset marking scheme Alignment check Curl check Bending test Installing piston rings Installing the piston and connecting rod assembly into the sleeve Checking the connecting rod journal clearance Cylinder head Removing valves Checking the bottom plane of the cylinder head Valves Removing carbon deposits and checking valves Valve guides and seats Replacing the valve guides Replacing valve seats Replacing the injector sleeves Gas distribution mechanism Replacing bushings Camshaft Camshaft bushings Valve Springs Installing valves and valve stem seals Bal rocker arms Assembling the engine at the stand Adjusting the timing Valve clearance adjustment Adjusting the preload of the injector rocker arms Lubrication system Oil pump Heat exchanger Oil filter Valve in the piston coolant sprayer Cooling system Pressurization system Functional principle of the VGT turbocharger Actuator (drive) Power system Fuel pump Injector Replacing injectors Phases of injector operation F3A Engines Engine designation Specifications Parameters, F3A engine Specifications Cylinder block and crank mechanism Crankshaft Valve actuator Cylinder head Tightening torques for screw connections Removing and installing engine Withdrawal Installation Filling the cooling system Removing air from the power supply system Replacing the magnetic fan clutch Withdrawal Installation Dismantling the engine at the stand Cylinder block Checks and measurements Replacing cylinder liners Crankshaft Crankshaft journal measurements Selection of main and connecting rod bearing shells Replacing the timing gear and oil pump Checking installation clearances Checking the crankshaft end play Piston Piston rings Connecting rod Crankset marking scheme Connecting rod bush Valves Valve guides and seats Replacing the injector sleeves Gas distribution mechanism Camshaft Camshaft bushings Valve springs Rocker shaft Assembling the engine at the stand Lubrication system Cooling system Electromagnetic fan clutch Pressurization system Power System HIDROCAR power take-off on the gas distribution mechanism (option) Removal / Installation DENOX emission control system Repair Diagnostics Diagnostic devices Description of fault codes Clutch Specifications, 17 "clutch for E2B / FZA engines Specifications, clutch 17 "for F2B engines with gearbox 9S 1310 TO / 9S 1311 TO 129 Troubleshooting Tightening torques for screw connections Clutch removal and installation Replacing the clutch release bearing Replacing the clutch shaft support bearing Removing and installing SATA pedal unit Checking and adjusting the clutch pedal travel stops (vehicles with ABS) WABCO pedal (vehicles with EBS) Clutch pedal travel stop bolt Clutch pedal free play Pedal Control Valve Stroke Hydraulic steering (vehicles with ABS) Clutch Actuator (without friction lining wear indicator) Specifications (manual transmission) Pusher (rod) length adjustment Bleeding the clutch system Specifications (automatic transmission) Adjusting the length of the slave cylinder pusher (new clutch) Installing the slave cylinder Replacing the slave cylinder Gearboxes Gearbox ZF 9 S 1310 TO Specifications Gearbox ZF 16 S 1620Т.D .; ZF 16 S 1920 T.D ;; ZF 16 S 2220 T.D. / T.O. Specifications Tightening torques for screw connections Removal and installation Gearbox ZF 16 S1621TD; ZF 16 S1921TD; ZF 16 S 2221 TO. / TO Removing the intarder Removing the rear case of the planetary gear unit Removing the planetary gear assembly Installing the planetary gear unit gearbox EUROTRONIC 12 AS 1420 TD. Specifications Gearbox EUROTRONIC AUTOMATED 12 AS 1930 TD. 12 AS 2330 TD. / TO Specifications Gearbox removal and installation Gearbox EUROTRONIC AUTOMATED 12 AS 1931 TD. 12 AS 2331 TD. / TO Removing and installing intarder Determining the thickness of the bearing shim Determining the thickness of the stator adjusting ring Removing the rear of the gearbox housing Disassembly of the planetary gear Planetary gear assembly ALLISON 3200 gearbox Specifications Tightening torques for screw connections Troubleshooting Removal and installation Diagnostics of the ELECTRONIC gearbox Fault codes Hydraulic retarder (intarder) General information How it works Removing and installing retarder, gearbox ZF 16 S 1920/2220 Withdrawal Installation Oil filling Specifications Tightening torques for screw connections Troubleshooting Retarder repair Removing the accumulator Installing the accumulator Dismantling the retarder Checking the technical condition of the retarder parts Retarder assembly Cardan shafts Specifications Troubleshooting Removing and installing propeller shaft Checking the propeller shaft on the vehicle Disassembly and assembly of universal joints Disassembly and assembly of the support Rear axle Troubleshooting faults Removing and installing rear axle Removing and installing differential from the rear axle (without removing the axle from the car) Rear axle ARVIN MERITOR MS 13-175 205 Specifications Wheel hub repair Differential removal and installation Differential repair Dismantling the differential box Removing the drive bevel gear from the support Checking differential components Determining the thickness of the stator shim Differential box assembly Installing the pinion pinion support Differential housing assembly Adjusting the distance between the covers Correction of the contact patch of the final drive gears Replacing the pinion support oil seal Rear axle 451391/1 Specifications Repair Differential removal and installation Differential repair Tandem rear axle ARVIN MERITOR MT23-155 / D Specifications Wheel hub repair Center differential Removing and installing axle differential Output shaft removal and installation Rear axle ARVIN MERITOR MR11-155 / D Specifications Front axle Front axles 5876/4; 5876/5; 5886/5 and and steered additional front axle 5876/4 Specifications Troubleshooting Front axle removal and installation Additional steering axle (6x2 vehicles) Filling and bleeding hydraulic circuits Loop 1 Loop 2 Additional lifting steerable axle, 6x2 vehicles Checking the ball joint play of the steering link Front axle repair Removing and installing hubs Tie rod removal and installation Replacing the tie rod ball joints Removing and installing steering knuckle pivot Additional rear axle 55080 / D1 Specifications Removal and installation Repair Optional lift rear axle 56082 / D1 with hydraulic raise / lower Specifications Removal and installation Repair Wheel alignment angles Optional steered rear axle 57080 / D 1 with pneumatic lift / lower Specifications Repair Hydraulic steering axle steering Checking nitrogen pressure and charging the hydraulic accumulator Slave cylinder Centering cylinder Bleeding hydraulic system Air suspension and pneumatic axle lift system Troubleshooting Tightening torques of threaded joints of parts of the steering mechanism and the device for raising and lowering Removal and installation of raising and lowering an additional steering axle Wheel alignment angles Steering Specifications Removing and installing power steering Steering arm removal and installation Removing and installing steering column assembly Replacing the pneumatic cylinder Bleeding the power steering circuit Measuring steering play with the steering wheel Checking the maximum pressure in the power steering Troubleshooting Wheels and tires Troubleshooting Static wheel balancing Tire pressure Cab and frame Specifications Repair Maintenance Cars with CURSOR 8 (F2B) engine Maintenance Descriptions Cars with CURSOR 10 (F3A) engine Maintenance Descriptions Abbreviations