Content
Table of contents
Instructions and charts
Abbreviations
Acronyms
Circuit diagram instructions
Circuit number identification and color
Lamp bulb chart
Relay function and wiring guide
Schematic symbol chart
12 volt power distribution, grounds, data bus and electrical system controller
Battery feed, dual
Accessory feed
Ignition feed — standard, theft deterrent, remote start / stop
Ignition feed relay 1
Ignition feed relay 2
Ignition feed relay 3
J1708 data link — public effects
J1708 data link — private with power window and lock
J1939 data link
J1939 data link with options
J1939 data link — I6 engine
J1939 data link — IBB engine
Ground — IP
Ground — chassis
Ground — chassis with heavy duty diesel
Engine ground — V8 engine
Engine ground — IBB engine
Zero volt reference
Battery feed, single
J1939 data link — V8 engine
Ground — seat and seatbelt sensor
Latching relay
Cab accessories
Cigar lighter and power feed
CD power radio
Compass display
Front door windows and locks (power)
Front door windows and locks (power) for crew
Horn, electric and air
Mirrors (heated, lighted and power)
Power mirrors — heated and motorized with windshield with FPB
2–way radio
Windshield wiper
Washer pump
Switch pack optional gauge pack
Roof aux load
Satellite communication — qualcomm IMCT
Satellite communication — tripmaster
Computer prewired — xata system
Cadec GPS system
Satellite communication — mobilemax
Self contained air seat
Heated seats
Aware system
Eaton vorad collision avoidance system
Eaton vorad collision avoidance system VS400
Back-up camera
Satellite communication — qualcomm IMCT W/ MVPC keyboard
Air shield light
Satellite communication — qualcomm omnivision
Radio (entertainment), speakers — W/12 way connector
Radio (entertainment), speakers — W/16 way connector
Seatbelt and seat sensor
12V charging + cranking system
I6 / V8 engines with manual transmission
IBB engines with manual transmission
I6 and V8 engines with allison transmission
IBB engines with allison transmission
I6 engine with autoshift, ultrashift and eaton hybrid transmission
IBB engines with autoshift and ultrashift transmission
I6 power pack
Rocker start
Fans and engine accessories
Fan wiring, I6 / V8 engines
Snowvalve,
Starting aid — cold start assist (IBB engine)
Fan wiring — IBB engine
Electric air compressor with MD
Electronic engines
Electronic engine controls, I6 engines
Cruise control
Electronic engine controls, IBB engines
Electronic engine controls, V8 engines
Engine ECM power — V8 engine
Electronic engine controls — I6 engine
Gauges with and without internal warning light
IP / gauges
Warning light list
Warning lights controlled by engine, transmission, abs controller
Engine oil pressure and temp, speedometer, tachometer, voltmeter and water temp gauge circuits
IP / gauges and warning lights — gauge cluster
Air pressure input circuit
Axle temperature, gauge input circuit
Fuel gauge circuitry (single tank)
Differential lock warning lamps
Park brake switch hydraulic
Gauges and warning lights — ammeter
Front axle engagement warning lamp
Warning lights — right bank — optional
Warning lights – left bank — optional
Load monitoring
Air park brake and manual transmission oil temp gauge
Lights
Back-up lights N/allison transmission
Back-up lights W/allison transmission
Back-up lights N/allison transmission
Back-up lights W/allison transmission
Light systems — clearance, marker, park, tail, turn and stop lights
Light systems — turn signal and stop switches
Dome light, map light
Fog light
Headlights
Aux. Headlights, snow plow lights
Panel lights
Work light
Customer supplied work light wiring
Chassis accessories
ABS — BENDIX AIR
ABS — WABCO AIR
Wabco full power brakes
Body builder and trailer — turn, markers and stop
Trailer socket — BOC and EOF
12V trailer socket
Body builder PRE-wiring
Body builder connections
Aux trailer circuit
Switch — aux trailer separate
Two speed axle switch
Air solenoid
Remote power module — battery box mounted
Remote power module — cab mounted
Remote power module — end of frame
Fuel / water separator
Electric trailer brake
Lectrashift accommodation
Hour meter — PTO
Aux inputs and drivers
Fuel transfer pump
Power source, customer installed lift gate
Wheelchair lift interlock
Lift axle W/controls for one lift axle
Lift axle (non-steerable)
Lift axle (steerable)
Lift axle
Air dryer and heated drain valve
Lift axle W/controls for two lift axles
Lift axles W/ controls for three lift axles
Lift axles W/controls for four lift axles
ABS roll over stability
ABS — bendix air
Transfer case effects
Remote start / stop
AUX and power source
ABS— BENDIX AIR 6s/6m,
AC condenser effects
Pressure switch
Transmissions
Allison GEN 4 1/2000 transmission with I6 and V8 engine,
Transmission, Allison MD with I6 and V8 engines
Transmission, Allison MD 3/4000 with I6 and V8 engines
Transmission, Allison MD/HD (WTEC) with I6 and V8 engines,
Transmission, Allison MD (WTEC)
Eaton autoshift
Eaton autoshift transmission W/I6 engine
Eaton ultrashift GEN 3/ meritor G manual transmission
Eaton hybrid transmission
Transmission Allison W/IBB engine
Transmission retarder controls wiring W/MD XMSN hard wired effects
Allison transmission 3/4000 GEN 4 W/AUTO neutral
Eaton auto and ultrashift GEN 3 transmission with IBB engine
WTEC transmission with GEN4 with MD with I6 engine,
LCT transmission with GEN4 with MD with I6 engine
LCT and WTEC transmission with GEN4 with MD with I6 engine
Air conditioning
Air conditioning
HVAC system
Autotherm system
Connector composites
Connector composites (1), (1j), (2j)
Connector composites (254f), (254m), (400)
Connector composites (421), (422), (422f), (423), (424), (425)
Connector composites (827), (830m), (1002)
Connector composites (1003), (1006)
Connector composites (1007), (1007f/1007m), (1008)
Connector composite (1010)
onnector composite (1011)
Connector composite (1012)
Connector composite (1013)
Connector composite (1014)
Connector composite (1015)
Connector composite (1016)
Connector composite (1017)
Connector composite (1018)
Connector composite (1019)
Connector composites (1020)
Connector composites (1023a), (1023b)
Connector composites (1023c), (1023d)
Connector composites (1025), (1026), (1029)
Connector composites (1100), (1100ma), (1101), (1101a)
Connector composites (1105), (1106), (1107), (1108)
Connector composites (1109), (1110), (1200)
Connector composites (1210), (1220), (1227), (1228)
Connector composites (1229), (1230f), (1231), (1240f), (1241f)
Connector composites (1242), (1243), (1300), (1301), (1338m)
Connector composites (1400), (1401), (1402)
Connector composites (1403), (1410)
Connector composites (1420), (1421), (1500)
Connector composites (1501), (1502)
Connector composites (1503), (1510), (1511)
Connector composites (1512)
Connector composite (1600)
Connector composites (1601)
Connector composites (1602)
Connector composites (1603), (1604), (1620), (1623)
Connector composites (1625), (1626), (1650), (1657), (1657m)
Connector composites (1660), (1661)
Connector composite (1700)
Connector composite (1701f)
Connector composite (1702)
Connector composites (1800)
Connector composites (1804), (1807), (1809), (1810)
Connector composites (1811), (1812), (1813), (1814), (1815)
Connector composites (1820f), (1820m), (1821), (1822)
Connector composites (1823), (1824), (1825), (1826)
Connector composites (1828), (1852)/(1852a)
Connector composites (1861), (1872), (1873), (1874), (1874b), (1900)
Connector composites (1901), (1902), (1910), (1912), (1917), (1918a)
Connector composites (1918), (1919a), (1920), (1927), (1929)
Connector composites (1935), (1942f), (1943m), (2000)
Connector composites (2021), (2200), (2201), (2503), (2600)
Connector composites (3000), (3003), (3200)
Connector composites (3204), (4004), (4021/4021a/4021b), (4022/4022a/4022b), (4037), (4038)
Connector composites (4060), (4070), (4071)
Connector composites (4087/4087b), (4111m), (4120)
Connector composites (4320), (4321), (4322)
Connector composites (4323), (4328), (4410d), (4410e)
Connector composites (4410f), (4410h), (4410k), (4410l), (4410m)
Connector composites (4450am), (4450bm), (4450m), (4460am), (4460bf)
Connector composites (4460bm/4450bf), (4460m), (4500), (4705)
Connector composites (4705), (4706), (4905), (4906)
Connector composites (4906c), (4950), (4951), (6003), (6004)
Connector composites (6005), (6007), (6008), (6009)
Connector composites (6011)
Connector composites (6012), (6013)
Connector composites (6018)
Connector composites (6019)
Connector composites (6020m)
Connector composites (6022), (6023), (6033)
Connector composites (6102), (6103)
Connector composites (6200), (6201), (6260hl/hr/uc), (6260vh), (6260vl), (6260vm)
Connector composites (6260vn), (6261), (6262), (6263), (6316m)
Connector composites (6334), (6340)
Connector composites (6341)
Connector composites (6400), (6401)
Connector composites (6401/6407), (6406m), (6420), (6561)
Connector composites (6702), (6703), (6703a)
Connector composites (6704a), (6704m), (6706), (6707), (6710), (6712)
Connector composites (6720), (6730), (6747)
Connector composites (6900), (6901), (7103m)
Connector composites (7104f), (7105)
Connector composites (7110/7110a), (7111), (7113), (7113a)
Connector composites (7150/7150f2), (7152)
Connector composites (7150/7150f2), (7152)
Connector composites (7150)
Connector composites (7151)
Connector composites (7205), (7205f), (7206), (7206f)
Connector composites (7207m), (7208m), (7211), (7212), (7213), (7220
Connector composites (7250/7250m), (7251m), (7350)
Connector composites (7500m), (7500ma), (7502m), (7500w), (7600), (7600m), (7601), (7601m)
Connector composites (7603m), (7603/7603ma), (7604m), (7605/7605m), (7606m), (7607m), (7608m), (7609m)
Connector composites (7611), (7615), (7621), (7700m/7700k), (7702), (7703)
Connector composites (7777), (7801f), (7801l), (7801m), (7801m2), (7801r),
Connector composites (7802), (7803), (7900), (7901)
Connector composites (7905), (7909)
Connector composites (7910), (7911)
Connector composites (8000), (8001), (8102)
Connector composites (8103), (8150), (8151)
Connector composites (8200), (8201), (8301), (8303), (8305), (8311)
Connector composites (8312), (8410), (8500), (8501), (8502), (8502a)
Connector composites (8503), (8503a), (8505), (8506), (8507), (8508)
Connector composites (8509), (8602), (8700/8700b), (8701/8702), (8750)
Connector composites (8800), (8802), (8803)
Connector composites (8805), (8806)
Connector composites (8807), (8809), (8900), (8901m)
Connector composites (8995), (8996), (8997)
Connector composites (8998), (8999)
Connector composites (9001 / 9002 / 9003 / 9003a), (9001a), (9100), (9101/9101m), (9102a / 9102)
Connector composites (9103), (9108a/9108b), (9260), (9261), (9266), (9269), (9270)
Connector composites (9300), (9303a)
Connector composites (9310), (9311), (9315), (9316), (9501), (9502), (9503), (9504)
Connector composites (9506), (9510), (9510a), (9510b), (9510f / 9510), (9510m)
Connector composites (9511)
Connector composites (9512 / 9512a / 9512b / 9512c), (9513), (9513a / 9513b), (9514 / 9514d / 9514f / 9514j)
Connector composites (9516), (9517), (9518), (9519), (9520), (9521), (9522), (9523), (9524)
Connector composites (9524), (9530), (9625
Connector composites (9715), (9715f), (9716), (9716m)
Connector composites (9718a), (9719m), (9720), (9726)
Connector composites (9727), (9729), (9736), (9737)
Connector composites (9738), (9739), (9740 / 9740a / 9740b / 9740c)
Connector composites (9740) (9745), (9746), (9747), (9748), (9750)
Connector composites (9751), (9752), (9753), (9753a), (9754/9754b), (9754d)
Connector composites (9755), (9756), (9756 / 9755b / 9755c / 9755d), (9758), (9759), (9760)
Connector composites (9761 / 9761a)
Connector composites (9761f), (9762), (9763), (9764), (9765), (9766)
Connector composites (9767), (9775f), (9777), (9777a), (9777m), (9778)
Connector composites (9779f), (9780m), (9781m), (9782f)
Connector composites (9800)
Connector composites (9811), (9812), (9814), (9815), (9820f), (9820m)
Connector composites (9824), (9830), (9832), (9965m), (9900)
Connector composites (9900c1), (9900c), (9900d), (9900e/9900g/9900a), (9913b)
Connector composites (9915), (9920), (9921), (9989), (9994)
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