Ford Mondeo 1993 thru 2000, service e-manual (in Russian) - Скачать книгу бесплатно

Contents Operating instructions Maintenance Maintenance Dimensions and weight Lubricants and fluids Volumes Service specifications Vehicle identification numbers Weekly checks Routine maintenance schedule Gasoline models Diesel models Introduction Intensive service Replacing the coolant - general information Draining water from the fuel filter (diesel only) Checking and adjusting idle speed (diesel only) Checking the vacuum pump Checking the automatic transmission fluid level Checking the functioning of electrical equipment Checking, caring for and charging the battery Checking the condition and functioning of seat belts Checking the condition of the auxiliary drive belt Checking for signs of leaks and condition of hoses in the engine compartment Checking the condition of the wiring in the engine compartment Checking the functioning of the air conditioning system Change engine oil and oil filter Checking the oil level in the manual transmission Checking steering, suspension and wheels Checking the condition of CV joints and protective covers of drive shafts Checking the status of the exhaust system Checking the condition of the vehicle underbody and fuel / brake lines Brake system check Checking the condition and lubrication of doors and hood Checking the tightening forces of the wheel nuts Running trials Replacing the fuel filter (diesel only) Replacing the air filter element Replacing the dust filter of the ventilation system Replacing the coolant Checking the functioning of the crankcase ventilation (PCV) system and cleaning the filter Replacing spark plugs Replacing the camshaft and fuel pump drive belt (diesel only) Valve clearance check (diesel only) Repair of gasoline engines in the engine compartment Specifications General description Repair operations in the engine compartment Compression check - description of execution and interpretation of results Installing the piston of the first cylinder in the position of the top dead center (TDC) Cylinder head covers - removal and installation Intake manifold - removal and installation Exhaust manifold - removal, inspection and installation Crankshaft pulley - removal and installation Toothed belt covers - removing and installing Toothed Drive Belt - removing, installing and tension adjustment Belt tensioner and sprockets - remove, check and install Camshaft oil seals - replacement Camshafts and hydraulic tappets - removal, inspection and installation Cylinder head - removal and installation Oil pan - removal and installation Oil pump - removal, check and installation Oil cooler - removal and installation Oil level sensor - removal and installation Oil pressure warning lamp switch - removal and installation Crankshaft oil seals - replacement Flywheel / drive disc - removal, inspection and installation Removal and overhaul of gasoline engines Specifications General description Engine overhaul - general description Powertrain removal methods and basic precautions Engine / transmission - removal and installation Engine disassembly procedure Dismantling the cylinder head Cylinder head components - cleaning and inspection Cylinder head assembly Connecting rod and piston assemblies - removal Crankshaft - removal Cylinder block / crankcase - cleaning and checking Piston and rod assemblies - check condition Crankshaft - check condition Main and connecting rod bearings - condition check Engine assembly procedure after overhaul Piston rings - installation Crankshaft - installing and checking main bearing clearances Connecting rod and piston assemblies - installing and checking clearances in connecting rod bearings Starting the engine after the end of the cap repair Diesel engines Specifications General description and modifications Basic operations performed without removing the engine from the car Engine oil and oil filter - change Accessory drive belt - inspect, replace, and adjust tension Camshaft and high pressure fuel pump drive belts - inspect Camshaft and fuel pump drive belts - removal, installation and tension Valve clearances - check and adjust Camshaft - removal and installation Camshaft timing - check and adjust Cylinder head - removal and installation Cylinder head - bulkhead Cylinder head and pistons - carbon removal Water pump and thermostat - removal and installation Oil seals - replacement Pallet - removal and installation Oil pump - removal, inspection and installation Engine oil cooler - removal and installation Pistons and connecting rods - removal and installation Flywheel - removal and installation Engine / transmission mounts - inspection, removal and installation Engine / transmission - check, removal and installation Engine / transmission - removal Engine / transmission - split Disassembly of the engine - general description Engine - complete disassembly Inspection and restoration - general description Engine components - inspection and refurbishment Engine assembly - general description Engine - assembly Engine - transmission connection Engine / transmission - installation Engine - starting after bulkhead Compression check - description and execution Cooling, heating and ventilation systems Specifications General description Antifreeze - general description Coolant hoses - removal and replacement Thermostat and water pump - removal and installation Cooling fan - serviceability check, removal and installation Sensors, indicator and switches of the cooling system - serviceability check, removal and installation Radiator and expansion tank - removal, inspection and installation Interior heating / ventilation system components - removal and installation Interior heating / air conditioning control panel - removal and installation Air conditioning system - general description and precautions Air conditioning components - removal and installation Fuel and exhaust systems Specifications General description and precautions Air filter - element replacement Air filter cover - removal and installation Fuel filter - draining fluid and replacing element Fuel filter assembly - removal and installation Fuel system - bleeding Fuel system - pollution Idle speed - check and adjust Idle speed boost system - check, adjust and replace Maximum engine speed - check and adjust Injection timing - check and adjust High pressure fuel pump - removal and installation Injector tubes - removal and installation Fuel injectors - removal, inspection and installation Fuel cutoff solenoid valve - removal and installation Gas pedal cable - removal and installation Shock absorber of the throttle lever on the fuel pump - removal and installation Turbocharger - removal and installation Turbocharger intercooler - removal and installation Fuel heater - removal and installation Fuel tank - removal and installation Collectors - removal and installation Exhaust system - inspection Engine electrical equipment Specifications General information, precautions and disconnecting the battery Battery - removal and installation Battery wires - check condition and replace Ignition system - general information and precautions Ignition system - diagnostics Ignition coil - removal and installation Ignition module - removal and installation (only for models with AT) Ignition timing - check installation RPM / crankshaft position sensor - removal and installation Charging system - general information and precautions Charging system - diagnostics Generator - removal and installation Alternator brushes and voltage regulator - replacement Launch system - general information and precautions Starter - diagnostics Starter - removal and installation Preheating system - description and serviceability check Glow plugs, relay and fuse - removal and installation Glow plug warning lamp unit - replace Cold startup element - replace Starter - changing brushes Exhaust gas neutralization system Specifications General description Electronic control systems - description and precautions Diagnostic system - general information and testing Information sensors - general description Gasoline vapor recovery system - general description and functional check Exhaust gas recirculation (EGR) system - general information, function check and component replacement Pulsating exhaust gas mixing system - general description Crankcase ventilation (PCV) - general description Catalytic converter - general description and precautions Mechanical transmission Specifications General description Shift rod - adjustment Gearbox control lever and gear shift rods - removal and installation Speedometer drive gear - removal and installation Oil seals - replacement Reversing light switch - removal and installation Mechanical transmission - removal and installation Mechanical transmission mounts - inspect and replace Mechanical transmission overhaul - general description Automatic transmission Specifications General description Troubleshooting - general description Selector drive cable - removal, installation and adjustment Selector assembly - removal and installation Speedometer drive gear - removal and installation Selector lever position sensor - removal, installation and adjustment Oil seals - replacement Removal and installation of transmission Transmission mounts - inspect and replace Bulkhead automatic transmission - general description Clutch and drive shafts Specifications General description Clutch - general description and troubleshooting Clutch adjustment - check Clutch cable - removal and installation Clutch pedal - removal and installation Clutch components - removal, inspection and installation Clutch release bearing - removal, inspection and installation Shaft and bushing of the clutch release lever - removal and installation Drive shafts - general description Drive shafts - removal and installation Protective covers for the inner CV joints of the drive shafts - replacement Drive shaft outer CV joint protective cover - replacement Drive shaft joints - check condition and replace Braking system Specifications General description Front brake pads - replacement Front brake caliper - removal, bulkhead and installation Front brake disc - inspection, removal and installation Rear brake drum - removal, inspection and installation Rear brake shoes - replacement Rear wheel brake cylinders - removal, bulkhead and installation Rear disc brake pads - replacement Rear disc brake caliper - removal, bulkhead and installation Rear brake disc - inspection, removal and installation The main brake cylinder - removal and installation Brake pedal - removal and installation Hydraulic pipes and hoses - inspection, removal and installation Brake system - bleeding Vacuum brake booster unit - fault diagnosis, removal and installation Vacuum hose of the brake booster unit - removal, fault diagnosis and installation Pressure relief relief valve (PCR) (non-ABS models) - removal and installation PCR valve of models equipped with ABS - removal and installation Hydraulic block ABS - removal and installation ABS wheel sensors - fault diagnosis, removal and installation Anti-lock brake system (ABS) relay box - removal and installation Traction control (TCS) enable switch - removal and installation Actuator for changing the position of the throttle valve TCS - removing and installing Brake light switch - removal and installation Parking brake control lever - removal and installation Parking brake cables - removal and installation Suspension and steering Specifications General description Steering knuckle and hub assembly - removal and installation Front hub and bearings - inspect and replace Front suspension strut - removal and installation Front suspension strut - bulkhead Stabilizer and its links - removal and installation Front suspension lower arm - removal, bulkhead and installation Ball joint of the lower arm of the front suspension - replacement Rear hub and bearings (Sedan and Hatchback Models) - inspect and replace Rear suspension knuckle (Sedan and Hatchback models) - removal and installation Rear suspension strut (Sedan and Hatchback models) - removal and installation Rear suspension strut (Sedan and Hatchback Models) - bulkhead Rear stabilizer bar and its links (Sedan and Hatchback models) - removal and installation Rear suspension lower arms (Sedan and Hatchback models) - removal and installation Rear suspension longitudinal bar (Sedan and Hatchback models) - removal and installation Rear suspension cross member (Sedan and Hatchback models) - removal and installation Rear hub and bearings (Station wagon models) - inspection and replacement Rear suspension fist (station wagon models) - removal and installation Rear shock absorber (Station wagon models) - removal, check and installation Rear stabilizer bar and its links (Station wagon models) - removal and installation Rear coil spring (Universal models) - removal and installation Rear lower arm of the rear suspension (Station wagon models) - removal and installation Front lower arm of the rear suspension (Station wagon models) - removal and installation Rear suspension upper arm (Station wagon models) - removal and installation Rear suspension longitudinal rod (Station wagon models) - removal and installation Rear suspension cross member (Station wagon models) - removal and installation Steering wheel - removal and installation Steering column - removal, inspection and installation Flexible steering column coupling - removal and installation Power steering (except LHD and ABS) Power steering gear (for models with left-hand drive and ABS) - removal and installation Rubber power steering covers - replace Power steering hydraulic system - bleeding Steering pump - removal and installation Tie rod end - replacement Front wheel alignment - general description Body and trim Specifications General description Body and frame - service Interior upholstery and mats - care Minor damage to the body - restoration Significant damage to the body - restoration Bumpers - removal and installation Radiator grill - removal and installation Hood - removing, installing and adjusting position A cable and a lever of a drive of a lock of a bonnet - removal and installation Bonnet lock - removal, installation and position adjustment Interior door trim panels - removal and installation Door glass - removal and installation Window regulator - removal and installation Door handle and lock components - removal and installation Door - removal and installation Outside mirror - removal and installation Internal rear-view mirror - removal and installation Trunk lid - removal and installation Trunk lid lock components - removal and installation Tail door - removal and installation Tailgate stop - removal and installation Tailgate lock components - removal and installation Central door locking system components - testing, removal and installation Windshield and fixed glass - removal and installation Side moldings and adhesive emblems - removal and installation Glass sunroof and its adjustment - general description Seats - removal and installation Seat belts - removal and installation Internal trim panels - removal and installation Center console - removal and installation Top console - removal and installation Glove box - removal and installation Dashboard - removal and installation Wheel arch liners - removal and installation Onboard electrical equipment Specifications General description Troubleshooting electrical circuits - general description Fuses, relays and timer unit - check and replace Switches - removal and installation Outdoor lamps - replacement Interior lighting and lamps - replacement Blocks of external lights - removal and installation Headlight beam direction - checking and adjusting Headlight adjustment motor - removing and installing Instrument panel - removal and installation Instrument cluster components - removal and installation Speedometer control cable - removal and installation Watch - removal and installation Klaxon - removal and installation Wiper arms - removal and installation Windshield wiper motor and drive - removal and installation Rear window wiper motor assembly - removal and installation On-board counter unit - removal and installation Auxiliary signaling system - general description and replacement of its components Anti-theft alarm system - general description Speed ??control system - general description Windshield / rear window washer system components - removal and installation Radio / car radio - coding, removal and installation Car radio amplifier - removal and installation CD player removal and installation Speakers - removal and installation Radio antenna - removal and installation Airbag unit (driver's side) - removal and installation Airbag control module - removal and installation Airbag coil spring - removal and installation Troubleshooting Engine Cooling system Fuel and exhaust systems Mechanical transmission Automatic transmission Drive shafts Braking system Steering and suspension Electrical system Wiring diagrams