Ford Escort / Orion 1990 thru 2000, service e-manual (in Russian) - Скачать книгу бесплатно

Content Operating instructions Maintenance Dimensions and weight Lubricants and fluids Tire pressures Service specifications Identification number Weekly checks Part A: Maintenance - Gasoline Engines Every 15,000 km or 12 months Every 36,000km or 2 years Every 50,000 km or 3 years Every 3 years Part B: Maintenance - Diesel Engines Every 7,500 km or 6 months Every 15,000 km or 12 months Every 30,000 km Every 45,000 km Every 60,000 km Every 3 years, regardless of mileage Every 4 years, regardless of mileage Repair of HCS and Endura-E engines in the engine compartment Specifications General description Compression check - description Installing the piston of cylinder No. 1 at TDC Cylinder head valve cover - removing and installing Valve clearances - check and adjust Cylinder head valve train - removal, inspection and installation Cylinder head - removal and installation Crankshaft pulley - removal and installation Main drive chain cover - removal and installation Main drive chain, sprockets and tensioner - removal, inspection and installation Pallet - removal and installation Oil pump - removal and installation Oil pump - bulkhead and inspection Crankshaft oil seals - replacement Engine / transmission mounts - inspect and replace Flywheel - removal, inspection and installation Repair of CVH and PTE engines in the engine compartment Specifications General description Compression check - description Installing the piston of the cylinder No. 1 at TDC Cylinder head valve cover - removing and installing Valve clearances - general description Crankshaft pulley - removal and installation Toothed belt covers - removing and installing Toothed drive belt - removing, installing and tension adjustment Timing belt and sprocket tensioner - removal, inspection and installation Camshaft oil seal - replacement Camshaft, rocker arms and valve tappets - removal, inspection and installation Cylinder head - removal and installation Pallet - removal and installation Oil pump - removal and installation Oil pump - bulkhead and inspection Crankshaft oil seals - replacement Engine / transmission mounts - replacement Flywheel / drive disc - removal, inspection and installation Repair of Zetec and Zetec-E engines in the engine compartment Specifications General description Compression check - description Installing the piston of cylinder No. 1 at TDC Valve cover - removal and installation Valve clearances - general description Crankshaft pulley - removal and installation Toothed belt covers - removing and installing Toothed drive belt - removal, installation and adjustment Timing belt and sprocket tensioner - removal, inspection and installation Camshaft oil seals - replacement Camshafts and hydraulic tappets - removal, inspection and installation Cylinder head - removal and installation Pallet - removal and installation Oil pump - removal, inspection and installation Crankshaft oil seals - replacement Flywheel / drive disc - removal, inspection and installation Engine / transmission mounts - inspect and replace Diesel engine - repair operations in the car Specifications General description Compression and leak testing of component joints - description and interpretation Top dead center (TDC) for piston1 - location Valve clearances - check and adjust Crankshaft pulley / vibration damper - removal and installation Toothed belt covers - removing and installing Toothed drive belt and fuel pump drive belt - removal, inspection and installation Tensioners and sprockets - removal, inspection and installation Camshaft oil seal - replacement Intermediate shaft oil seal - replacement Camshaft and valve lifters - removal, inspection and installation Cylinder head - removal, inspection and installation Pallet - removal and installation Oil pump - removal, inspection and installation Crankshaft oil seals - replacement Flywheel - removal, inspection and installation Engine / transmission mounts inspection and replacement Removing and rebuilding the engine Specifications General description Engine / transmission removal - preparation and precautions Engine - removal and installation (HCS and Endura-E) Engine / transmission - removal and installation (CVH and PTE) Engine / transmission - removal and installation Engine overhaul - preliminary information Cylinder head disassembly Cylinder head and valve components - cleaning and inspection Cylinder head assembly Intermediate shaft (diesel engine) - removal, inspection and installation Camshaft and tappets - removal, inspection and installation (HCS and Endura-E) Piston / connecting rod assemblies - removal and inspection Crankshaft - removal and inspection Crankcase / crankcase - cleaning and inspection Main and connecting rod bearings - inspection Engine overhaul - assembly sequence Piston rings - installation Crankshaft - installing and checking the main bearing running clearance Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance Engine - starting after bulkhead Cooling, heating and ventilation systems Specifications General description and precautions Antifreeze - general description Coolant hoses - disconnecting and replacing Thermostat - removal, check and installation Assembling the radiator fan - checking, removing and installing Electrical switches and sensors of the cooling system - check, removal and installation Radiator and expansion tank - removal, inspection and installation Water pump (HCS and Endura-E engines) - removal and installation Water pump (CVH and PTE engines) - removal and installation Water pump (Zetec and Zetec-E engines) - removal and installation Heating / ventilation system components - removal and installation Heater / air conditioning controls - removal and installation Air conditioning system - general description and precautions Air conditioning components - removal and installation Fuel system - carburetor engines Specifications General description and precautions Air filter - removal and installation Throttle cable (models with manual transmission) - removal, installation and adjustment Throttle cable (cam plate) (models with automatic transmission CTX) - adjustment Gas pedal - removal and installation Choke cable - removal, installation and adjustment Fuel priming pump - check, removal and installation Fuel tank - removal, inspection and installation Fuel level sensor - removal and installation Overflow valve - removal and installation Fuel filler pipe - removal and installation Carburetor (Weber TLDM) - description Carburetor (Weber TLDM) - adjusting increased idle speed Regulator needle and float (Weber TLDM carburetor) - removal, installation and adjustment Throttle switch unit (Weber TLDM carburetor) - removal, installation and adjustment Carburetor (Weber TLDM) - removal and installation Carburetor (Weber TLDM) - disassembly, cleaning, inspection and assembly Carburetor (Weber TLD) - description Carburetor (Weber TLD) - adjusting increased idle speed Float regulator needle and float (Weber TLD carburetor) - removal, installation and adjustment Automatic choke (Weber TLD carburetor) - adjustment Automatic choke (Weber TLD carburetor) - removal, inspection and installation Carburetor (Weber TLD) - removal and installation Carburetor (Weber TLD) - disassembly, cleaning, inspection and assembly Intake manifold - removal and installation Central fuel injection system (CFi) Specifications General description and precautions Fuel system - pressure relief Fuel lines and connections - general description Air filter assembly and air intake components - removal and installation Throttle cable - removal, installation and adjustment Gas pedal - check and install Fuel priming pump / fuel pressure - check Fuel tank - removal, inspection and installation Fuel priming pump / fuel level sensor removal and installation "Overflow valve - removal and installation Fuel cut-off switch - removal and installation Fuel injection system - check Fuel injection system components - removal and installation Intake manifold - removal and installation Electronic fuel injection (EFi) Specifications General description and precautions Fuel system - pressure relief Fuel lines and joints - general description Air filter assembly and air intake components - removal and installation Gas pedal cable - removal, installation and adjustment Gas pedal - removal and installation Fuel priming pump / fuel pressure - check Fuel tank - removal, inspection and installation Fuel priming pump / fuel level sensor - removal and installation Overflow valve - removal and installation Fuel cut-off switch - removal and installation Fuel injection system - check Fuel injection system components - removal and installation Intake manifold - removal and installation Electronic sequential fuel injection (SEFi) Specifications General description and precautions Fuel system - pressure relief Fuel lines and joints - general description Air filter assembly and air intake components - removal and installation Gas pedal cable - removal, installation and adjustment Gas pedal - removal and installation Fuel priming pump / fuel pressure - check Fuel tank - removal, inspection and installation Fuel priming pump / fuel level sensor removal and installation Overflow valve - removal and installation Fuel cut-off switch - removal and installation Fuel injection system - check Fuel injection system components - removal and installation Intake manifold - removal and installation Exhaust system and exhaust gas aftertreatment system Specifications General description Exhaust system - repair Exhaust manifold - removal, inspection and installation Catalytic converter - general description and precautions Crankcase ventilation system - checking and replacing components Fuel vapor retaining system - checking and replacing components Exhaust gas recirculation - checking and replacing components Exhaust manifold air injection system - checking and replacing components Fuel and exhaust systems - diesel models Specifications General description and precautions Fuel system - filling and bleeding Fuel system - pollution Air filter assembly and intake duct components - removal and installation Throttle cable - removal, installation and adjustment Gas pedal - removal and installation Fuel tank - removal and installation Fuel level sensor - removal and installation Fuel tank overflow valve - removal and installation Fuel filler pipe removal and installation Idle speed - check and adjust Cold crank lever cable - adjustment, removal and installation Idle speed control system - adjustment, removal and installation Maximum engine speed - check and adjust Injection timing - check and adjustment High pressure fuel pump - removal and installation Injection pipes - removal and installation Fuel injectors - removal, inspection and installation Fuel cut-off solenoid valve - removal and installation Fuel heater - removal and installation Collectors - removal and installation Exhaust system - general description and replacement of components Starting and charging systems Specifications General description, precautions and disconnecting the battery Finding a short circuit in an electrical circuit - general description Battery - test and charge Battery - removal and installation Charging system - test Generator - removal and installation Alternator brushes and voltage regulator - replacement Launch system - test Starter - removal and installation Starter - test Ignition system - petrol models Specifications General description and precautions Ignition system - health check Ignition coil - check, removal and installation Ignition module (carburetor engines) - removal and installation Ignition module (engines with fuel injection system) - removal and installation Ignition timing - check Crankshaft angle sensor - removing and installing Preheating system - diesel models Clutch Mechanical transmission Specifications General description Shift rod - adjustment Rod and gear lever - removal and installation Speedometer drive gear - removal and installation Oil seals - replacement Reversing light switch - removal and installation Mechanical transmission (B5 and iB5) - removal and installation Mechanical transmission (MTX-75) - removal and installation Mechanical transmission overhaul - general description Automatic transmission Specifications General description and precautions Drive mode switch cable - removal, installation and adjustment Movement mode selection mechanism - removal and installation Speedometer drive gear - removal and installation Seals - replacement Automatic transmission - removal and installation Bulkhead automatic transmission - general description Starter blocker - removal and installation Drive shafts Specifications General description Drive shafts - removal and installation Protective cover for inner CV joint - replacement Protective cover for outer CV joint - replacement Drive shafts - inspection and overhaul Braking system Specifications General description Front brake pads - replacement Front brake caliper - removal, bulkhead and installation Front brake disc - inspection, removal and installation inspection and installation Rear drum brake pads - replacement Rear brake cylinder - removal, bulkhead and installation Rear brake support plate - removal and installation Rear disc brake pads - replacement Rear disc brake caliper - removal, bulkhead and installation Rear brake disc - inspection, removal and installation Master cylinder - removal, bulkhead and installation Brake pedal - removal and installation Brake pedal pusher - removal and installation Brake pipes and hoses - replacement Hydraulic brake system - bleeding Vacuum booster unit - serviceability check, removal and installation Vacuum hose and amplifier unidirectional valve - removal, service check and installation Hand brake pads (models with disc brakes) - replacement Hand brake lever - removal and installation Primary handbrake cable - removal and installation Main handbrake cable - removal and installation Valves for regulating pressure in the brake system - removal and installation Brake force compensator (Van model) - removal and installation Brake Compensator (Van Models) - adjustment Anti-lock braking system (ABS) - general description ABS components - removal and installation Suspension and steering gear Specifications General description Front steering knuckle - removal and installation Front wheel bearings (23 Spline Drive Shaft) - replacement Front wheel hub bearings (25 Spline Drive Shaft) - replacement Front suspension strut - removal and installation Front suspension strut - disassembly, inspection and assembly Front suspension anti-roll bar - removal and installation The lower arm of the front suspension - removal and installation Underframe - removal and installation Rear wheel bearings - replacement Rear pillar (Hatchback and Sedan models) - removal and installation Rear pillar (Hatchback and Sedan models) - disassembly, inspection and assembly Rear axle (Hatchback, Sedan and Estate models) - removal and installation Rear axle pivot bolt bush (models) Hatchback, Sedan and Station wagon) - replacement Rear shock absorber (Station wagon and Van models) - removal, service check and installation Rear spring springs (Station wagon models) - removal and installation Rear leaf spring, its shackle and bushings (Van models) - removal, inspection and installation Rear axle (Van models) - removal and installation Steering wheel - removal and installation Steering column - removal and installation Steering column - bulkhead Rubber steering covers - replacement Steering gear (without amplifier) ??- removal and installation Steering gear (with power) - removal and installation Power steering pump - removing and installing Hydraulic power steering - bleed Tie rod end ball joint - removal and installation Wheel alignment angles - general description Auto body Specifications General description Body and underbody - service Upholstery and rugs - care Minor damage to the body - restoration Significant damage to the body - restoration Bumpers - removal and installation Hood - removing, installing and adjusting position Bonnet cable - removal and installation Bonnet lock - removal and installation Door trim panel - removal and installation Door glass - removal and installation Window regulator mechanism - removal and installation Door lock, lock cylinder and handles - removal and installation Door - removal and installation Outside mirror - removal and installation Interior mirror - removal and installation Trunk lid - removal, installation and adjustment Trunk lock components - removal and installation Luggage compartment door - removal, installation and adjustment Support pillar of a tailgate - removal and installation Tailgate lock components - removal and installation Central locking system control unit - removal and installation Hatch - check and adjust Roof panel - removal and installation Hatch seal - removal and installation Seats - removal and installation Interior trim panels - removal and installation Front panel - removal and installation Center console - removal and installation Wheel arch liners - removal and installation Radiator grill - removal and installation Engine electrical systems Specifications General description and precautions Electrical troubleshooting - general description Fuses and relays - general description Switches - removal and installation Lamps (external lighting fixtures) - replacement Lamps (interior lighting) - replacement External lighting devices - removal and installation Light beam direction - check and adjust Dashboard - removal and installation Dashboard components - removal and installation Speedometer cable - removal and installation Cigarette lighter - removal and installation Watch - removal and installation Sound signal - removal and installation Wiper arms - removal and installation Wiper motor and rod - removal and installation Wiper hinge pivot - removing and installing Rear door wiper motor assembly - removal and installation Troubleshooting Wiring diagrams (wiring diagrams)