DAF CF 65 / CF 75 / CF 85 gearbox, service e-manual - Скачать книгу бесплатно

Contents Technical data Manual transmission control General information Tightening torques Pneumatic gearbox control (service movement) General information Tightening torques Pneumatic gearbox General information Tightening torques Gearbox ZF 6S-850 General information Tightening torques Refueling tanks Gearbox ZF 8/9 / 16s-109 General information Tightening torques Refueling tanks Gearboxes ZF8 / 16s-151/181 and 16s-221 General information Tightening torques Refueling tanks EATON FS / 6309a gearbox General information Tightening torques Refueling tanks ALLISON automatic transmission General information Tightening torques Refueling tanks Clutch General information Tightening torques Refueling tanks Support shafts General information Tightening torques Refueling tanks ZF Intarder General information Tightening torques Power take-off shaft General information Tightening torques Refueling tanks AS TRONIC gearbox General information Tightening torques Refueling tanks Diagnostics Manual transmission control Troubleshooting table Pneumatic gearbox control Troubleshooting table Pneumatic gearbox Troubleshooting table Manual transmission Troubleshooting table Automatic transmission Reading fault codes Fault code table Clutch Troubleshooting table Support shafts Troubleshooting table ZF Intarder Troubleshooting table AS TRONIC Troubleshooting table Manual transmission control General information Manual Transmission Description Reducer Gear Lever Checking and adjusting the LHD / RHD gearbox control Removal and installation, complete unit Removal and installation, reducer Removal - Refitting, Shift Lever Inner Dust Cover Removal and installation, gears Removing and installing, control rod Removal and installation, ball joint control Pneumatic transmission control (service movement) General information Description of the pneumatic transmission control system (servo shift) Component Description Servo Shift Emergency Selector Function Removal and Installation Repair and Installation, Servo Shiftoblock Gearbox - pneumatic General information Location of underdrive protection components for ZF / EATON gearboxes System description, underdrive protection Location of protection components Description of the protection system Pneumatic diagram, transmission control Component Description Integrated air distribution unit Valve neutral Underdrive safety valve High / Low Range Cylinder Pressure Reducing Valve GV valve Divider Relay Valve Filter / Regulator, EATON FS / 6309a Speed ??Signal Simulation Inspect, underdrive relief valve Check and Adjust, ZF / EATON Gearbox GV Valve Test, filter / regulator, EATON FS / 6309a Removal and installation, reducer, reducer, valve Cleaning the filter / regulator, EATON FS / 6309a Gearbox ZF 6S-850 General information System Description Component Description Synchronizer Check and adjust Inspection, transmission oil level Checking and adjusting, axial clearance of the input shaft bearing Inspection and adjustment, output shaft axial play Removal - Refitting, transmission Removing and installing, entire gearbox Removal and Installation, Drive Flange Uninstallation and Installation, Exit Removing and installing, gearbox front cover o-ring Removing and installing, selector Draining and filling, reducer Gearbox ZF 8/9 / 16s-109 General information System Description Component Description Synchronizer Check and adjust Inspection, transmission oil level Checking and adjusting, axial clearance of the input shaft bearing Checking and adjusting, axial clearance of the output shaft bearing Checking and adjusting the shift shaft housing on the gearbox Removal - Refitting, transmission Removing and installing complete transmission Removal and Installation, Drive Flange Uninstallation and Installation, Exit Removing and installing, gearbox front cover o-ring Removing and installing, selector Draining and filling, reducer Gearbox ZF8 / 9 / 16s-109 with integrated retarder Gearboxes ZF 8 / 16s-151/181 and 16s-221 General information System Description Component Description Synchronizer Check and adjust Checking the transmission oil level Checking and adjusting, axial play of the input shaft bearing Inspection and adjustment, axial play of the gearbox output shaft bearing Checking and adjusting the shift shaft housing on the gearbox Gearbox removal and installation Removal and installation, complete gearbox with or without integrated retarder Removal and Installation, propshaft flange Uninstallation and Installation, Exit Removal - Refitting, Gearbox, Front Seal Removing and installing, selector Draining and filling, reducer EATON FS / 6309a gearbox General information System Description Check and adjust Inspection, transmission oil level Inspection and adjustment, axial clearance of the input shaft bearing Removal - Refitting, transmission Removal and Installation, Drive Flange Uninstallation and Installation, Exit Removing and installing, gearbox front cover o-ring Removing and installing, selector Draining and filling, reducer Automatic transmissions General information System Description Component Description Automatic transmission selector Check and adjust Inspection, oil level Removing and installing, installing gearbox Removing and installing oil filters Draining and filling, reducer Clutch Safety Instructions General information System description, clutch Description of the clutch protection system Master cylinder Clutch CF 75/85 Clutch CF 65 AS Tronic clutch unit Automatic adjustment of clutch switch assembly Attaching the clutch lever to the gearbox Attaching the clutch lever to the clutch housing Component Description Master cylinder CF 75/85 clutch servo CF 65 clutch servo AS Tronic clutch Automatic clutch release CF 75/85 clutch wear indicator CF 65 clutch wear indicator Thrust bearing Check and adjust Inspection and adjustment, clutch pedal Inspection, clutch reservoir Inspect, clutch fluid level Removal and installation, clutch reservoir Removing and installing, AS Tronic clutch unit Removal and Installation, Traction Clutch Thrust Bearing. Removal - Refitting, thrust clutch thrust bearing Removal and installation, drawbar Removal - Refitting, clutch pressure lever Removal and Installation, Clutch Switch Assembly / Clutch Disc Removal and installation, automatic adjustment of clutch switch assembly / clutch disc Removing and installing, pilot bearing Removal and installation, master cylinder Draining and filling, clutch system Bleeding the clutch system Support shafts General information Cardan shaft Center support Check and adjust Inspection, propeller shaft Removal - Refitting, propeller shaft / auxiliary shaft assembly Disassembly and assembly, universal joint Disassembly and assembly, center bearing Lubrication of the universal joint and auxiliary shafts ZF Intarder Safety Instructions General information Intarder Hydraulic control unit Location of main components Checking and adjusting, axial play of the output shaft bearing Inspection and adjustment, static axial movement Inspection, transmission / oil level andntarder Removal and installation, installation inside Removal - Refitting, solenoid valve Removal and installation, battery Removal and Installation, Heat Exchanger Removal and installation, hydraulic valve Removal and installation, oil pump Removal and installation, oil filter Removal and installation, proportional valve Removal and Installation, Intarder Drive Disassembly and assembly, battery Draining and filling, reducer / intarder Power take-off shaft Safety Instructions General information Side view of the drive Drive cross section Power take-off shaft of DAF engine without driven flange and control unit Power take-off shaft of DAF engine with driving flange and without control Power take-off shaft of DAF engine with drive flange and control Power take-off shaft for DAF engine with third gear for opposite direction of rotation of drive flange Modifications NL / 1ANDNH / 1PTO Version B NL / 1ANDNH / 1PTO C version NL / 4ANDNH / 4PTO Version B NL / 4ANDNH / 4PTO C version PTO N221 / 10 on gearbox without intarder PTO N221 / 10 on gearbox with intarder PTO NAS / 10 Intermediate PTO for gearboxes without gear Intermediate PTO for gearboxes PTO Z81, version B PTO Z81, version C PTO 2266, version B PTO 2266, version C Pneumatic diagram, PTO control Checking and adjusting, axial play of the propeller shaft of the DAF engine Checking and adjusting, axial play of DAF engine PTO drive sprockets Inspection and adjustment, axial play of the gearbox output shaft without gearbox with PTO N221 / 10 Checking and adjustment, PTO axial play Nl on PTO N221 / 10 Removal and installation, all DAF engine PTO on flywheel Removing and installing, flywheel housing of PTO shaft for DAF engine Removal and installation, PTO NH / 1 and NL / 1, version B Removal and installation, PTO NH / 1 and NL / 1, version C Removal and installation, PTO NH / 4 and NL / 4, version B Removal and installation, PTO NH / 4 and NL / 4, version C Removal and installation, PTO N221 / 10 for gearboxes without intarder Removal and installation, PTO N221 / 10 on gearbox with intarder Removal and installation, PTO NL / 1 on PTO N221 / 10 Removal and Installation, PTO NAS / 10 Removing and installing an intermediate power take-off shaft on a gearbox without an intider Removal and installation, intermediate shaft of power take-off on gearbox with gearbox. Removal and installation, PTO Z81, version B Removal and installation, PTO Z81, version C Removing and installing PTO 2266, version B Removal and installation, PTO 2266, version C Disassembly and assembly, DAF engine PTO shaft Disassembly and disassembly, DAF engine PTO housing Manual versions without drive flange and shift control AS Tronic gearbox General information System Description Component Description Reducer / modulator Operating unit Transmission / Brake Check and adjust Inspection and Adjustment, Transmission Oil Level Inspection and adjustment, axial play of the gearbox output shaft bearing Removal and installation, assembly of gearbox with or without integrated retarder Removing and installing, gearbox modulator Removal and installation, work unit Removal and Installation, Drive Flange Removal and Installation, Output Shaft Oil Seal Removing and installing, gearbox front cover oil seal Draining and filling, reducer