Suzuki outboard motor DF90 / DF115 / DF140, service e-manual

Content Periodic maintenance Periodic maintenance schedule Maintenance and tune-up procedures Oil pressure Cylinder compression Engine control system Engine control system structure Components for system control Ignition system Electronic fuel injection system Caution system Self-diagnostic system Fail-safe system Operating hour indication system Oil change reminder system Start-in-gear protection system Feedback system Inspection Troubleshooting Removal / installation Electrical Battery charging system Electric starter system Monitor-tachometer Electric parts holder Wire / hose routing Wiring diagram Wire routing Fuel / water hose routing Fuel system Precaution on fuel system service Fuel line Fuel vapor separator / high pressure fuel pump Fuel injector Low pressure fuel pump Tank Power unit Intake manifold assembly Power unit Oil pump Timing chain / tensioner Cylinder head assembly Cylinder / crankshaft / piston Thermostat Operation Mid unit Engine side cover Driveshaft housing and oil pan Swivel bracket, steering bracket and clamp bracket Water pressure valve Power trim and tilt System wiring diagram Service procedure Power trim and tilt unit PTT motor relay PTT switch Operation Lower unit Removal and disassembly Pinion bearing Inspection Assembly and installation Trim tab Lower unit gears-shimming and adjustment DF140 “K2” (’02) model General information Engine control system Power unit Mid unit Power trim and tilt Lower unit (normal rotation model) Counter rotation lower unit (DF140Z) Wiring diagra Hose routing DF90 / 115 “K2” (’02) model Specifications Service data Tightening torque Materials required Fuel/water hose routing Over-revolution caution system Crank pin and conrod bearing Conrod assy and bearing Crankshaft and flywheel Camshaft and tappet shim Engine holder gasket Engine holder bolt Upper mount front nut Clutch linkage DF90 / 115 / 140 “K3” (2003) model Specifications Service data Tightening torque ECM ECM main relay and starter motor relay Battery charge coil Rectifier and regulator Exhaust cam shaft (for DF115 only) Remote control cable holder Cylinder head instllation Crankcase to cylinder instllation Upper mount Drive shaft Propeller shaft bearing housing Wiring diagra Water hose routing DF90 / 115 / 140 “k4” (’04) model Specifications (DF90T / 115T / 115WT) Specifications (DF140T / 140WT / 140Z) Service data (DF90 / 115) Service data (DF140) Temperature sensor Cylinder block Rectifier and regulator Power trim and tilt (P.T.T.) relay Electric parts holder P.T.T. Motor Tilt limit switch system Swivel bracket Clamp bracket shaft Port clamp bracket Driveshaft Pinion gear back up shim Lower unit gears-shimming and adjustment Wiring diagram DF90 / 115 / 140 “k5” (2005) model Specifications (DF90T / 115T / 115WT) Specifications (DF140T / 140WT / 140Z / 140WZ) Service data (DF90T / 115T / 115WT) Service data (DF140T / 140WT / 140Z / 140WZ) Engine wiring harness Safety relay system ECM Sub-battery cable Remote control box and remote control wire Tilt limit switch cover Piston oil ring Tensioner adjuster Engin holder Upper and lower mount Transom bolt Wire / hose routing Wiring diagram DF90/115/140 “K6” (2006) model Specifications (DF90T / 115T / 115WT) Specifications (DF140T / 140WT / 140Z / 140WZ) Service data (DF90T / 115T / 115WT) Service data (DF140T / 140WT / 140Z / 140WZ) Tightening torque Periodic maintenance schedule ECM Neutral switch Fuel filter Delivery pipe Oil strainer Oil cooler (for DF140) Engine holder and cylinder block Cltuch link Swivel bracket bushing grease path Clamp bracket (for DF90 AND DF115) Swivel bracket Steering bracket Upper mount Water pump Water pump tube Exhaust seal rubber Shift rod guide housing Shift rod, shifter yoke and horizontal slider Drive shaft Propeller shaft and connector pin Forward gear and clutch dog Wiring / hose routing Wiring diagram DF90 / 115 / 140 “K7” (2007) model Specifications (DF90T / 115T / 115WT) Specifications (DF140T / 140WT / 140Z / 140WZ) Service data (DF90T / 115T / 115WT) Service data (DF140T / 140WT / 140Z / 140WZ) Periodic maintenance schedule ECM Fuel hose, cable grommet and front panel Pinion / gear set DF90 / 115 / 140 “K8” (2008) model Specifications (DF90T / 115T / 115WT) Specifications (DF140T / 140WT / 140Z / 140WZ) Service data (DF90T / 115T / 115WT) Service data (DF140T / 140WT / 140Z / 140WZ) Periodic maintenance Engine control system Digital gauge system Engine holder Wiring diagram Wire routing DF100 “K9” (2009) model General information Engine control Power unit Wire / hose routing

Лодочные моторы