GAS 2705/3302 Gazelle until 2009, service e-manual (in Russian)

Content Background Technical description Passport data of cars Maintenance and repair safety Diagnosis of gazelle malfunctions Engine and its systems Clutch Transmission PTO, rear axle, chassis, steering and brake system Cab & body Rechargeable battery Generator Starter Lighting & signaling UMZ-4216 Engine Design description Checking the oil level in the crankcase of the engine crankcase Oil and oil filter replacement Adjustment of thermal gaps in the valve actuator Removing the receiver Removal of intake pipe and exhaust manifold Removing the emergency oil pressure sensor sensor Replacing the cylinder head cover gasket Removing and disassembling the axis of the rocker arm Replacing oil reflector caps Removing the pusher box covers Removing the cylinder head Disassembly and assembly of the cylinder head Replacing the crankshaft front seal Replacing the crankshaft rear oil seal Removing the pallet pallet Oil pump removal and disassembly Dismantling of connecting rod and piston group by car Removing the fan drive belt tensioner Replacing power bearing supports Removing and installing the engine Disassembly and assembly of the engine Engine management system UMZ-4216 Design description Removing the electronic control unit Removing the crankshaft position sensor Phase sensor removal Throttle position sensor removal Removal of the inlet pressure and intake air temperature sensor Removing the coolant temperature sensor Detonation sensor removal Removing a rough road sensor Removing the speed ??sensor and its drive Removal of oxygen concentration control sensor Removal of the oxygen concentration diagnostic sensor Ignition coil removal Checking and replacing spark plugs UMZ-4216 engine power system Design description Removing the fuel tank Removing and disassembling the fuel module Removal of fuel rail and injectors Idling regulator removal Removing the throttle assembly Throttle drive replacement Removal of the solenoid purge valve adsorber Removing the adsorber UMZ-4216 engine cooling system Design description Fan drive belt condition check Replacing the fan drive belt Generator drive belt and coolant pump status check Alternator drive belt and coolant pump replacement Coolant replacement Removing and checking the thermostat Removing the radiator Removing the fan impeller Removing the fan switch electromagnetic clutch Removing the coolant pump Removing the expansion tank The exhaust system of the UMZ-4216 engine Design description Removal of the receiving pipe Replacing the muffler Exhaust pipe replacement ZMZ-40522 engine Design description Oil and oil filter replacement Oil pressure sensors removal Removing the receiver Inlet pipeline removal Removal of the exhaust manifold Replacing the crankshaft front seal Replacing the crankshaft rear oil seal Removal and installation of hydraulic loaders Camshaft removal Replacing pushers Removing and installing cylinder head disassembly and assembly of the cylinder head Valve lapping Disassembly of the valve actuator Disassembling the oil pump drive Replacing the power support front supports Removing the oil cooler Removing the engine from the car Disassembly and assembly of the engine Engine control system ZMZ-40522 Design description Engine control system malfunction codes Relays and fuses of the control system Removing the electronic engine control unit Removing the crankshaft position sensor Removing the mass air flow sensor Checking and replacing the throttle position sensor Phase sensor removal Detonation sensor removal and inspection Removing and checking the coolant temperature sensor Removal of the air temperature sensor in the inlet pipeline Checking and removing ignition coils Checking and replacing spark plugs ZMZ-40522 engine power system Design description Replacing the air filter replacement element Replacing the fuel filter Throttle drive adjustment Fuel system pressure check Removal of fuel rail and injectors Nozzle check Replacing the fuel pressure regulator Throttle drive replacement Idling regulator removal and inspection Removing the fuel module Fuel pump replacement Replacing the fuel level meter sensor Removing the throttle assembly ZMZ-40522 engine cooling system Design description Coolant replacement Removing the coolant pump Removing and checking the thermostat Removing the engine cooling system expansion tank Removing the radiator Replacing and adjusting the drive belt tension of the auxiliary units Replacing the temperature sensor and coolant overheating sensors Clutch Design description Pumping of the clutch shut-off hydraulic actuator and replacement of the working fluid Removing the hydraulic master cylinder Removing the hydraulic drive cylinder Replacing the hydraulic hose Clutch crankcase removal (engine ZMZ-40522) Clutch crankcase removal (UMZ-4216 engine) Clutch pressure and slave disc removal Transmission Design description Oil change Primary shaft bearing replacement Replacing the cuffs Replacing the reverse light switch Removing the gearbox Disassembly of the gearbox Cardan gear Design description Inspection, inspection and lubrication of the driveshaft Removing the PTO Disassembly of the PTO Disassembling the universal joint Rear bridge Design description Removing the rear wheels Gear oil change Shaft removal Wheel bearing adjustment Drive gear cuff replacement Wheel bearing and shaft seal replacement Removing the rear axle Rear axle disassembly Rear axle assembly and main gear adjustment Front suspension Design description Removing the front wheel Oil seal grease Front wheel bearing adjustment Front wheel hub bearing replacement Removing, disassembling the spring and replacing it with rubber hinges Replacing the shock absorber Removing the front axle Disassembling the pin connection Rear suspension Design description Removing, disassembling the spring and replacing it with rubber hinges Replacing the shock absorber Removal of rubber cushions for additional springs Steering Design description Steering column adjustment Topping the oil in the crankcase lubrication of the cardan shaft joints Checking the technical condition of the steering Removing and disassembling the steering column Removing the steering gear without power steering Steering without adjusting the power steering Steering pump drive belt condition check Steering pump power belt replacement topping up the oil in the hydraulic booster system Oil and filter element replacement Pumping the steering hydraulic system Removing the hydraulic pump rinsing the hydraulic pump pump valves Pump cuff replacement Replacement of rotor, stator and pump seals Removing the steering gear with the power steering Adjustment of the steering mechanism with the hydraulic booster Replacing the power hose hoses Replacement of steering rods and their joints Front wheel alignment Brake system Design description Pumping the brake system, replacing the brake fluid Replacing front wheel brake pads Front wheel brake replacement Replacing the brake disc Replacing the front brake hose Replacing the brake drum and rear wheel brake pads Rear wheel brake cylinder replacement Replacing the rear brake hose Removing the master brake cylinder Vacuum amplifier replacement Removing the pedal knot Adjustment and replacement of the pressure regulator Adjusting the parking brake actuator Parking brake drive cable replacement Disassembling the parking brake mechanism Replacing wheel speed ??sensors Replacing ABS hydraulic unit Electrical equipment Design description Replacing fuses Rechargeable battery Replacing the battery switch Generator Generator removal and disassembly 3212.3771 Removal of generator 3282m.3771 Demolition of generator 3282m.3771 Starter removal and verification Disassemble the starter Lighting, light and sound alarms Replacing the headlamp lamp Removing the headlamp Adjusting headlights Removing lateral turn signal, lamp replacement Replacing the brake signal switch Replacing the lamp, rear lamp removal Removing the license plate light, replacing the lamp Replacement of cabin and cabin lighting, ceiling removal Windscreen wiper and windshield washer Wiper removal & disassembly Control devices Removing the instrument cluster, replacing the lamps Frame, cabin, body Design description Removing the front bumper Removing the radiator lining grid Removing the radiator panel front Removing the bonnet lock and its drive Removing the top panel of the radiator lining Removing the front fender Removing the rear exterior mirror Windshield replacement Removing the windshield rack upholstery Adjusting and removing the driver's seat Removal of passenger seats Removing the front seat belts Removing the seat belts of the second row of seats Removal of the sun visor Removing the door handle Removing the center rack upholstery Front door trim removal Removing the front door lock Front door glass replacement Window lift removal Removing the front door Removing the sliding door trim Removing the sliding door lock Replacing the sliding door and side windows. Removing the sliding door and dismantling its movement mechanism Removing the sliding door mechanisms Adjustable sliding door Removing the cab floor Removing ceiling upholstery Removing the cabin partition Removing the rear door lock Removing the rear door Removing the rear bumper Removal of the fuel filler filler hatch Removing and disassembling the dashboard Ventilation and heating system Design description Replacement of the heater tap Removing the main heater radiator Replacing the main heater fan and resistor Removing the heating and ventilation control panel Removing the main heater Disassembly of the main heater Applications Repair tools Tightening torques for threaded connections Arrangement of rolling bearings Rolling bearings Rubber reinforced seals (oil seals) Fuel, lubricants, and service fluids used Car lamps Schemes of electrical equipment (wiring diagrams) Gazelle

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