GAS 2217 / Sable since 1998, service e-manual (in Russian)

Content General information Overall dimensions of cars and placement of passenger seats Vehicle data sheet Vehicle specifications Controls and instruments Repair safety instructions Engine ZMZ-4063 Design description Changing the oil and oil filter Replacing oil pressure sensors Intake manifold removal Removing the exhaust manifold Replacing the front cuff of the crankshaft Replacing the rear cuff of the crankshaft Powertrain support replacement Camshaft replacement Replacing hydraulic pushers Removing and installing hydraulic tensioners Removing hydraulic tensioners "Charging" the hydraulic tensioner "Discharge" hydraulic tensioner Dismantling the timing gear Dismantling the oil pump drive Removing the cylinder head Dismantling and repair of a head of the block of cylinders Lapping valves Engine removal Removing the engine assembly with accessories Removing the engine with partial disassembly Engine disassembly Dismantling the crankshaft Dismantling the cylinder head cover Dismantling the oil pump Assembly of the connecting rod and piston group Engine assembly Power system Design description Replacing the air filter element Removing and disassembling the filter sump Replacing the fuel fine filter Removing the fuel gauge and fuel intake gauge Removing the fuel tank Removing the fuel filter strainer Removing and disassembling the fuel pump Removing the air filter housing Carburetor K-151 43 Design description Removing the carburetor fuel filter Adjustment of carburetor damper actuators Idle adjustment Fuel level adjustment Carburetor removal Trigger adjustment Dismantling the carburetor Forced idle economizer system Removing and checking the solenoid valve of the EPPC system Checking the health of the EPHX system Exhaust gas recirculation system Removing the recirculation valve and thermal vacuum switch Cooling system Design description Coolant replacement Replacing and adjusting the tension of the auxiliary drive belt Replacing the idler pulley and the accessory drive belt tension mechanism Replacing temperature gauge and coolant overheat warning sensors Checking the thermostat in a car Removing and checking the thermostat Removing the radiator Coolant pump replacement Exhaust system Design description Replacing the silencer, resonator and exhaust pipe Replacing the exhaust pipes Grip Design description Bleeding hydraulic clutch and replacing the working fluid Removing the hydraulic master cylinder Removing hydraulic drive cylinder Replacing the hydraulic hose Clutch housing removal Removing the clutch discs Gearbox Design description Oil change Replacing a speedometer drive Replacing front input shaft bearing Cuff Replacement Replacing the reversing light switch Gearbox Removal Gearbox disassembly Cardan transmission Design description Inspection, inspection and lubrication of the driveline Removing the driveline Disassembling the driveline Dismantling the universal joint Rear axle Design description Gearbox oil change Axle removal Wheel bearing adjustment Drive cuff replacement Replacing rear wheel bearings and axle cups Removing the rear axle Dismantling the rear axle Assembling the rear axle and adjusting the final drive Front suspension Design description Wheel removal Wheel bearing adjustment Replacing bearings and hub cups Ball bearing lubrication Shock absorber replacement Replacing the anti-roll bar and its rubber elements Replacing the upper ball joint Replacing the lower ball joint Removing the upper arm Removing the front suspension strut Suspension spring replacement Removing the lower arm Removing the front suspension Rear suspension Design description Replacing the compression progress buffer Shock absorber replacement Removing the anti-roll bar and replacing its bushings Removing, disassembling the spring and replacing its rubber-metal hinges Steering Design description Steering column adjustment Lubricating the cardan joints of the steering shaft Lubricating the pivot arm axles Checking the technical condition of the steering Removing and disassembling the steering column Replacing steering rods and their hinges Swing arm adjustment Replacing bearings and bushings for swing arm Topping up the power steering system Changing the oil and filter element Bleeding the hydraulic steering system Power steering pump removal Power steering valve flushing Replacing the pump cuff Replacing the rotor, stator and pump seals Power steering removal Power Steering Adjustment Adjustment of thrust bearing bearings Gear adjustment Replacing hydraulic hoses Topping up the steering gear without power steering Removing and adjusting steering gear without power steering Brake system Design description Bleeding the brake system, replacing the brake fluid Replacing the brake pads of the front wheel Replacing the brake caliper front wheel Replacing the brake disc Replacing the front brake hose Replacing the brake drum and rear wheel pads Replacing the brake cylinder on the rear wheel Replacing the rear brake hose Removing the brake master cylinder Replacing the brake master cylinder linings Replacing the vacuum booster Removing the foot switch Regulator drive adjustment Regulator replacement Adjustment of the parking brake actuator Replacing parking brake cables Dismantling the parking brake mechanism Electrical equipment System description Checking electrical circuits Check for dead circuits Checking live electrical circuits Fuse Replacement Replacing central fuses for the vehicle electrical system Replacing fuses for electrical circuits Battery Replacing the battery switch Generator Checking the generator on the car Removal and repair of the generator Replacing the voltage regulator Starter Starter removal Starter Relay Replacement Dismantling and checking the starter Ignition system Control unit (controller) Sync sensor Knock sensor Coolant temperature sensor Absolute pressure sensor Ignition coils High voltage wires and candle tips Checking and replacing the synchronization sensor Removing and checking the knock sensor Removing and checking the temperature sensor Checking and replacing ignition coils Checking high voltage wires and candle tips Removing the spark plugs Removing and checking the absolute pressure sensor Lighting, light and sound alarms Replacing the headlamp bulb and removing the headlamp Headlight adjustment Replacing headlamp and control unit Replacing the central light switch Replacing the direction indicator relay Replacing the front direction indicator lamp and removing it Replacing the side direction indicator lamp and removing it Replacing the brake light switch Replacing the alarm switch Removing the interior and rear fog light switches Replacing the taillight lamps and removing it Removing the license plate light, replacing the lamp Removing cabin and interior lights Removing and adjusting the horn Gearshift paddles Replacing the shift paddles Windshield Wiper and Washer Removing and disassembling the wiper, replacing its relay Removing the windshield washer Nozzle removal Removing the electric pump Testing devices Removing instrument cluster, replacing lamps Checking control instruments and sensors Coolant temperature gauge Oil pressure gauge Fuel gauge Speedometer Voltmeter Ignition switch Replacing the ignition switch Frame, cab, body Design description Removing the front bumper Removing the engine mudguard Removing the radiator grill Removing the upper radiator trim panel Removing the hood lock and its drive Removing the hood Front wing removal Removing the exterior rearview mirror Replacing the windshield Removing the upholstery of the windshield strut Adjusting and removing the driver's seat Removing passenger seats Removing seat belts Removing the front seat belt Removing seat belts of the second row of seats Removing the sun visor Removing the dashboard Removing the door handle Upholstering the center pillar Removing the front door trim Removing the front door lock Replacing the front door glass Power Window Removal Removing the front door Removing the door trim Removing the sliding door lock Replacing the sliding door and side window panes Removing the sliding door and disassembling the mechanism for moving it Removing sliding door openers Sliding door adjustment Door height adjustment “Depth” door adjustment Removing the flooring Removing the upholstery Removing the cab partition Removing the rear door locks Removing the right rear door lock Removing the left rear door lock Removing the back door Removing the rear bumper Removing the filler cap on the fuel tank Features of the repair of the interior modification "Lux" Removing the front seat belt Removing the front seat belt, Removing the rear seat belts Removing the passenger seat of the cab Removing the front seats Removing the rear seats Removing the interior partition and its upholstery Table removal Removing the side panel trim and rear wheel arch cover Removing the floor and side deck footboard flooring Ventilation and heating system Design description Replacing the heater tap Removing the main heater radiator Removing the electric heater for the main heater Removing the main heater Dismantling the main heater Removing and disassembling the additional heater Removing the auxiliary heater electric pump Design changes since 2003 Engine ZMZ-40522 Design features Intake manifold removal Dismantling the timing gear Removing the oil cooler Coolant replacement Removing the expansion tank of the engine cooling system Engine management system ZMZ-40522 Design features Engine control module Engine control fault codes Control relays and fuses Replacing the engine control module Replacing the mass air flow sensor Checking and replacing the throttle position sensor Camshaft position sensor Intake manifold temperature sensor Engine power system ZMZ-40522 Design description Replacing the air filter element Replacing the fuel filter Throttle actuator adjustment Checking the pressure in the fuel system Removing the fuel rail and injectors Injector testing Pressure regulator replacement Removing the receiver Replacing the throttle cable Removal and check of the regulator of idling Removing the fuel module Replacing the fuel pump Replacing the fuel gauge gauge Throttle removal Upgraded gearbox Description of design changes Gearbox disassembly ABS brake system Design features Bleeding the brake system Replacing wheel speed sensors Replacing the valve body ABS Electrical equipment Design features Removing and disassembling the 3212.3771 generator Replacing the headlight bulbs Removing the headlight Headlight adjustment Removing instrument cluster, replacing lamps Removing the side direction indicator, replacing the lamp Replacing the backlight for the heating and ventilation control panel Speed ??sensor replacement Heating and ventilation system Design features Replacing the heater tap Removing the main heater radiator Removing the electric fan and resistor of the main heater Removing the heating and ventilation control panel Removing the main heater Dismantling the main heater Body Design features Removing and disassembling the instrument panel Removing the radiator grill Removing the front panel of the radiator lining Removing the front wings Removing the exterior rearview mirror Removing the upper radiator trim panel Diagnostics of malfunctions Engine and its systems Clutch Gearbox Power Steering Cardan drive, rear axle, chassis, steering and brakes Cab and body Battery Generator Starter Ignition system and EPHC Lighting and light alarm Wiper Sound signal Electric fan cooling system Testing devices Heating and ventilation system Applications A tool used in addition to the staffing The scheme of the engine control system ZMZ-40522 Scheme of the microprocessor ignition system of the engine ZMZ-4063 Electrical diagram of the anti-lock brake system Electrical equipment diagram of a car with an engine ZMZ-40522 Electrical circuit of a car with an engine ZMZ-4063 (dashboard of a new sample) Electrical circuit of a car with an engine ZMZ-4063 (old-style instrument panel) Scheme of additional electrical equipment for various modifications of the Sobol car Diagram of an electric fan radiator and fog lights (for a bus for 6 passenger seats) Precautions for the diagnosis of the engine ignition system ZMZ-4063 / engine control ZMZ-40522 and car repair Connector layout for the new instrument cluster Tightening torques for critical threaded connections Layout of rolling bearings Rolling bearings Balls Rollers (needles) Reinforced rubber cuffs for shafts (oil seals) Applicable fuels, oils and operating fluids Lamps used in the car

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