Astra HD9 Series (Euro 5) since 2011, service e-manual - Скачать книгу бесплатно

Content Introduction Preface General precautions Measures (international system) Standard tightening torques General operating instructions General specifications Position of vehicle identification data plates Engine Manual transmission Automated transmission Automatic transmission Transfer distributor Front axle Rear axle Drum brakes Tyres Suspension Steering Electrical system Chassis Lubricant and hydraulic fluid tables Engine Views of the engine Description Feeding Turbocharger Engine brake Cooling Engine cooling system Lubrication system NOX emission control system (SCR) Control device for emissions Changing the engine oil Changing the engine oil filters Radiator fluid replacement Feeding circuit bleeding Climate control compressor belt replacement Replacing the accessories drive belt Engine removal-refitting Radiator assembly removal radiators Fan removal-refitting Injector removal-refitting adblue Tank removal-refitting adblue Engine overhaul Cylinder head Timing gear Rocker shaft Rockers Completing the engine Hydrocar power take-off on timing system Clutch Description Specifications and data Tightening torques Tools Diagnostics Clutch control oil replacement Brake pedal adjustment Clutch actuator adjustment Robotic transmission servo-clutch actuator adjustment Clutch assembly removal-refit Clutch thrust bearing removal-refit Clutch shaft support bearing removal-refit Power take-off Description Special maintenance Removal — replacement of total power take off assembly Overhaul Transmission ZF 16Sxx20 Description Pneumatic controls diagram Cooling system with radiator Transmission removal-refitting Gearshift overhaul Automatic transmission Allison 4700 Description Cooling system Hydraulic diagnostics Transmission oil change Transmission removal-refitting Automatized gearbox ZF 16AS 2601 (Astronic 2) Description Cooling system with radiator Transmission removal-refitting Overhauling the gearbox Hydraulic retarder intarder 3 Description Transmission removal-refitting Description of operation Removing and refitting the separate water-oil exchanger Intarder 3 overhaul procedure Intarder assembly Intarder refitting Reduction gear unit VG 2700 Description Changing the oil Removing and refitting the reducer-- transfer box Description of the operation Overhaul Splitter — transfer unit TC 2200 Description Operation Lubrication Transfer unit removal-refitting Flange removal-refitting transfer Splitter — transfer unit overhaul Epicyclic transfer group Countershaft Preload adjustment of bearings Assembly completion Reducer-transfer case VG 2000-396 Description Splitter-transfer unit removal-refitting Description of operation Overhaul all new Propeller shafts Description Propeller shaft removal-refitting Description of operation Checking the propeller shafts on the vehicle Axle Description Axle removal-refit Description of operation Second axle removal-refit Description of operation Hub overhaul Stub axle overhaul Front drive axle Description Axle oil replacement front Description of operation Front axle removal-refit Description of operation Axle and wheel hub overhaul Clean-out and checks Greasing the stub axle pins Repairing the differential Kessler drive axle Description Axle oil replacement front Description of operation Front axle removal-refit Epicyclic reducer overhaul Kingpin and axle shaft overhaul Differential overhaul Second front axle section Description Second axle oil replacement front Second front axle removal-refit Checks on differential-transfer components Single rear axle Description Axle oil replacement rear Axle removal-refit rear Rear axle assembly overhaul operations Wheel hubs and epicyclic reduction gear components check Differential box dismantling Fitting in place the differential housing Intermediate axle in tandem Description Axle oil replacement intermediate tandem axle Splitter removal-refit (with axle on vehicle) Intermediate axle assembly repair operations Removal-refitting in place of the differential-reduction gear unit Differential-reduction gear unit overhaul Drive output shift Rear axle tandem Description Axle oil replacement rear tandem axle Axle removal-refit rear tandem axle Rear axle assembly overhaul operations Wheel hubs and epicyclic reduction gear components check Differential box dismantling Differential box fitting Wheels and tyres Description Wheel static balancing Correcting residual static imbalance Tyre pressure Brakes Description Brake pedal adjustment Front brakes pneumatic cylinder removal-refitting Rear brakes pneumatic cylinder removal-refitting Front brakes overhaul Rear brakes overhaul Pneumatic system - brakes Front suspensions Description Pneumatic alignment adjuster Shock absorbers Removal-refitting front stabilizer bar 2-axle vehicles rear suspensions Description Shock absorbers Removal-refitting leaf spring Removal-refitting rear shock absorber Steering system Description Specifications and data Hydraulic fluid change steering system Steering angle adjustment Adjustment of automatic steering limiting devices Main steering pump removal-refitting Secondary steering pump removalrefitting Steering fluid tank removal-refitting Electrical electronic system Multiplex system Ground points ST junction connectors Outfitters connector Fuse and relay plate Fuses Relays Instrument panel Functional diagrams Cabin and chassis Cabin removal-refitting Door removal-refitting Cowl removal-refitting Windscreen washer arm removal-refitting Bumper removal-refitting Dashboard removal-refitting Cabin climate control Air conditioning Safety standards